Carrier 48TC Instruction Manual

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48TC
Single Package Rooftop
Gas Heating/Electric Cooling Unit
with Puronr (R---410A) Refrigerant
Sizes: 04, 05, 06, 07
Installation Instructions
NOTE: Read the entire instruction manual before starting
the installation
TABLE OF CONTENTS
SAFETY CONSIDERATIONS 2....................
INSTALLATION 5...............................
Jobsite Survey 5................................
Step 1 -- Plan for Unit Location 5..................
Roof Mount 5...............................
Step 2 -- Plan for Sequence of Unit Installation 6......
Curb--Mount Installation 6.....................
Pad--Mount Installation 6......................
Frame--Mount Installation 6....................
Step 3 -- Inspect Unit 6...........................
Step 4 -- Provide Unit Support 6...................
Roof Curb Mount 6..........................
Slab Mount (Horizontal Units Only) 6...........
Alternate Unit Support
(In Lieu of Curb or Slab Mount) 6..............
Step 5 -- Field Fabricate Ductwork 8................
Step 6 -- Rig and Place Unit 8.....................
Positioning on Curb 9........................
Step 7 -- Convert to Horizontal & Connect Ductwork 9..
Step 8 -- Install Outside Air Hood 9................
Economizer and Two Position Damper Hood
Package Removal and Setup Factory Option 9...
Economizer Hood and Two--Position Hood 10.....
Step 9 -- Install Flue Hood 10.....................
Step 10 -- Install Gas Piping 10....................
Factory--Option Thru--Base Connections
(Gas Connections) 11.........................
Step 11 -- Install External Condensate Trap and Line 13..
Step 12 -- Make Electrical Connections 14...........
Field Power Supply 14........................
Units with Factory--Installed Disconnect 14.......
Units without Factory--Installed Disconnect 15....
All Units 15................................
Convenience Outlets 15.......................
Factory--Option Thru--Base Connections
(Electrical Connections) 16....................
Units without Thru--Base Connections 17.........
Field Control Wiring 17.......................
Thermostat 17...............................
Unit without Thru--Base Connection Kit 17.......
Heat Anticipator Settings 17...................
Humidi--MiZer
R
Control Connections 18..........
Humidi--MiZer -- Space RH Controller 18........
PremierLinkt (Factory Option) 20...............
Supply Air Temperature (SAT) Sensor 23.........
Outdoor Air Temperature (OAT) Sensor 23.......
EconoMi$er2 23.............................
Field Connections 23..........................
Space Sensors 25............................
Connect Thermostat 25.......................
Configure the Unit for Thermostat Mode 25......
Economizer Controls 26........................
Indoor Air Quality (CO
2
sensor) 26.............
Outdoor Air Quality Sensor 26.................
Space Relative Humidity Sensor or
Humidistat Connections 27....................
Smoke Detector/Fire Shutdown (FSD) 27.........
Filter Status Switch 28........................
Supply Fan Status Switch 28...................
Remote Occupied Switch 28...................
Power Exhaust (output) 28.....................
CCN Communication Bus 28..................
RTU Open Control System 30...................
Supply Air Temperature (SAT) Sensor 33.........
Outdoor Air Temperature (OAT) Sensor 33.......
EconoMi$er2 33.............................
Field Connections 34..........................
Space Temperature (SPT) Sensors 34............
Indoor Air Quality (CO
2
)Sensor 34.............
Outdoor Air Quality Sensor 35.................
Space Humidity Sensor or Humidistat 35.........
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1 2 3 4 5 6 ... 47 48

Summary of Contents

Page 1 - Installation Instructions

48TCSingle Package RooftopGas Heating/Electric Cooling Unitwith Puronr (R---410A) RefrigerantSizes: 04, 05, 06, 07Installation InstructionsNOTE: Read

Page 2

104. Carefully lift the hood assembly (with metal tray)through the filter access opening and assemble per thesteps outlined in Economizer Hood and Two

Page 3

11may be field converted for operation at elevations above2000 ft (610 m) and/or for use with liquefied petroleumfuel. See accessory kit installation

Page 4

12EMBOSSMENTBRASS FITTINGFOR 3-6 TON UNITSSUPPORTBRACKETC08016Fig. 15 -- Gas Line Piping for 3 to 6 Ton Units OnlyOther hardware required to complete

Page 5 - INSTALLATION

134. Pressure--test all gas piping in accordance with localand national plumbing and gas codes before connect-ing piping to unit.NOTE: Pressure test t

Page 6 - Step 4 — Provide Unit Support

14Step 12 — Make Electrical ConnectionsELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personalinjury or death.Do not use gas pi

Page 7 - Fig. 3 -- Roof Curb Details

15Units Without Factory--Installed Disconnect —When installing units, provide a disconnect switch perNEC (National Electrical Code) of adequate size.D

Page 8 - Step 6 — Rig and Place Unit

16Non--powered type: This type requires the fieldinstallation of a general--purpose 125--volt 15--A circuitpowered from a source elsewhere in the buil

Page 9 - Ductwork (when required)

17Units without Thru--Base Connections —1. Install power wiring conduit through side panel open-ings. Install conduit between disconnect and controlbo

Page 10 - Step 10 — Install Gas Piping

18Humidi--MiZerRControl ConnectionsHumidi--MiZer – Space RH Controller —NOTE: The Humidi--MiZer is a factory installed optionwhich is only available f

Page 11

19HUMIDSTATC11293Fig. 32 -- Typical Humidi--MiZerRAdaptive Dehumidification System Humidistat WiringRcRhW1GY2CO/W2/BY1OATRRSSRTNHUMD1D2V+VgX*CGW2W1Y2Y

Page 12 - FOR 3-6 TON UNITS

2Smoke Detector/Fire Shutdown (FSD) 36...Connecting Discrete Inputs 36...Communication Wiring -- Protocols 37...General

Page 13

20PremierLinkt (Factory--Option)C08199Fig. 34 -- PremierLink ControllerThe PremierLink controller (see Fig. 34) is compatiblewith Carrier Comfort Netw

Page 14 - FIRE HAZARD

21C11289Fig. 36 -- PremierLink Wiring Schematic48TC

Page 15

22C11290Fig. 37 -- PremierLink Wiring Schematic with Humidi--MiZerR48TC

Page 16 - 50HJ542739 3.0

23Supply Air Temperature (SAT) Sensor —On FIOP--equipped 48TC unit, the unit is supplied with asupply--air temperature (SAT) sensor (33ZCSENSAT).This

Page 17 - Instructions to select Y2

24Table 4 – Space Sensor ModeTB1 TERMINAL FIELD CONNECTION INPUT SIGNAL1 T 5 5 --- S E N / T 5 6 --- S E N Analog (10k thermistor)2 RMTOCC Discrete, 2

Page 18 - Control Connections

25Space Sensors —The PremierLink controller is factory--shipped configuredfor Space Sensor Mode. A Carrier T--55 or T--56 spacesensor must be used. T-

Page 19 - THERMOSTAT

26Economizer ControlsIndoor Air Quality (CO2)Sensor—The indoor air quality sensor accessory monitors spacecarbon dioxide (CO2) levels. This informatio

Page 20

27Space Relative Humidity Sensor or HumidistatConnections —NOTE: The accessory space relative humidity sensor andhumidistat are not available for sing

Page 21

28Filter Status Switch —This function is available only when PremierLink isconfigured for (Space) Sensor Mode.PremierLink control can monitor return f

Page 22

29Communications Bus Wire Specifications: The CCNCommunication Bus wiring is field--supplied andfield--installed. It consists of shielded 3--conductor

Page 23 - Field Connections

3Horizontal Connections / EconomizerVertical Connections / EconomizerC09303Fig. 1 -- Unit Dimensional Drawing48TC

Page 24 - Table 5 – Thermostat Mode

30RTU Open Control SystemThe RTU Open control is factory--mounted in the 48TCunit’s main control box, to the left of the CTB. SeeFig. 56. Factory wiri

Page 25 - Cool Warm

31C11295Fig. 56 -- RTU Open System Control Wiring Diagram48TC

Page 26 - Economizer Controls

32C11296Fig. 57 -- RTU Open System Control Wiring Diagram with Humidi--MiZerR48TC

Page 27 - Io VoVin Gnd

33Table 8 – RTU Open Controller Inputs and OutputsPOINT NAMEBACnet OBJECTNAMETYPE OF I/OCONNECTION PINNUMBER(S)DEDICATED INPUTSSpace Temp / Zone Temp

Page 28

34Field ConnectionsField connections for accessory sensors and input devicesare made the RTU Open, at plugs J1, J2, J4, J5, J11 andJ20. All field cont

Page 29

35Do not mount the IAQ sensor in drafty areas such as nearsupply ducts, open windows, fans, or over heat sources.Allow at least 3 ft (0.9 m) between t

Page 30 - RTU Open Control System

36Relative Humidity Sensor(Polarized Male Connector)J4-1 or J4-4 + 24 VDC Supply VoltageJ4-2 or J4-5 (-) 4 to 20 mA Current Loop Outputto RTU-OPEN4-20

Page 31

37Communication Wiring -- ProtocolsGeneral —Protocols are the communication languages spoken bycontrol devices. The main purpose of a protocol is toco

Page 32

38Local AccessBACview6Handheld: The BACview6is a keypad/displayinterface used to connect to the RTU Open to access thecontrol information, read sensor

Page 33

39Table 9 – LEDsThe LEDs on the RTU Open show the status of certain functionsIf this LED is on... Status is...Power RTU Open has powerRx RTU Open is r

Page 34

4C09304Fig. 1 -- Unit Dimensional Drawing (cont.)48TC

Page 35

40Return Air Enthalpy Sensor —Mount the return--air enthalpy sensor (33SENTSEN) inthe return--air section of the economizer. The return airsensor is w

Page 36 - (Polarized Male Connector)

41takes the appropriate action to shut down fans andblowers, change over air handling systems, notify the firealarm control panel, etc.The sensor uses

Page 37 - Baud Rate Selections

42Return AirSampling TubeC08129Fig. 75 -- Return Air Sampling Tube LocationCompleting Installation of Return Air Smoke Sensor:1. Unscrew the two screw

Page 38 - Local Access

43Table 10 – Unit Wire/Fuse or HACR Breaker Sizing DataUNITNOM.V --- P h --- H zIFMTYPECOMB US TIO NFAN MOTORPOWEREXHAUSTNO C.O. or UNPWR C.O.NO P.E.

Page 39 - 33CSENTHSW)

44Table 10 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)UNITNOM.V --- P h --- H zIFMTYPECOMB US TIO NFAN MOTORPOWEREXHA USTw/ PWRD C.O.NO P.E. w

Page 40 - Smoke Detectors

45Legend and Notes for Table 10LEGEND:BRKR --- Circuit breakerCO --- Convenient outletDISC --- DisconnectFLA --- Full load ampsIFM --- Indoor fan moto

Page 41 - Smoke Detector Locations

46C09302Fig. 78 -- EconoMi$er IV WiringStep 13 — Adjust Factory--Installed OptionsSmoke Detectors —Smoke detector(s) will be connected at the Controls

Page 43

48Copyright 2011 Carrier Corp. D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 08/11Manufacturer reserves the r ight to

Page 44

5INSTALLATIONJobsite SurveyComplete the following checks before installation.1. Consult local building codes and the NEC (NationalElectrical Code) ANS

Page 45 - Legend and Notes for Table 10

6Step 2 — Plan for Sequence of Unit InstallationThe support method used for this unit will dictate differentsequences for the steps of unit installati

Page 46 - Step 14 — Install Accessories

7CONNECTORPKG. ACCY.BCD ALTDRAINHOLEGAS POWER CONTROLACCESSORYPOWERCRBTMPWR001A011’-911/16”[551]13/4”[44.5]1’-4”[406]3/4” [19]NPTCRBTMPWR003A013/4”

Page 47

8A-B0.5” (13)B-C1.0” (25)A-C1.0” (25)MAXIMUM ALLOWABLEDIFFERENCE IN. (MM)C06110Fig. 4 -- Unit Leveling TolerancesStep 5 — Field Fabricate DuctworkCabi

Page 48 - Catalog No:48TC---16SI

9PositioningonCurb—Position unit on roof curb so that the following clearancesare maintained:1/4in. (6.4 mm) clearance between theroof curb and the ba

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