Carrier 33ZCFANTRM User Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 533-355 Printed in U.S.A. Form 33ZC-1SI Pg 1 303 11-99 Replaces: New
Book 1 4
Ta b 1 1 a 1 3 a
Installation, Start-Up and
Configuration Instructions
Part Numbers 33ZCFANTRM, 33ZCVAVTRM, 33ZCSECTRM
CONTENTS
Page
SAFETY CONSIDERATIONS
. . . . . . . . . . . . . . . . . . . . . . 1
GENERAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
General
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Zone Controller Hardware
. . . . . . . . . . . . . . . . . . . . . . . . 2
Field-Supplied Hardware
. . . . . . . . . . . . . . . . . . . . . . . . . 2
SPACE TEMPERATURE SENSOR
PRIMARY AIR TEMPERATURE SENSOR
SUPPLY AIR TEMPERATURE (SAT) SENSOR
RELATIVE HUMIDITY SENSOR
INDOOR AIR QUALITY (CO
2
) SENSOR
Mount Zone Controller
. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LOCATION
MOUNTING
Connect the Power Transformer
. . . . . . . . . . . . . . . . . . 7
Connect Airflow Pickups
. . . . . . . . . . . . . . . . . . . . . . . . . 7
Install Sensors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SPACE TEMPERATURE SENSOR INSTALLATION
PRIMARY AIR TEMPERATURE SENSOR
INSTALLATION
SUPPLY AIR TEMPERATURE (SAT) SENSOR
INSTALLATION
INDOOR AIR QUALITY SENSOR INSTALLATION
HUMIDITY SENSOR (WALL-MOUNTED)
INSTALLATION
Remote Occupancy Contact
. . . . . . . . . . . . . . . . . . . . . 26
Connect the Outputs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Modulating Baseboard Hydronic Heating
. . . . . . . . 26
Connect the CCN Communication Bus
. . . . . . . . . . 26
COMMUNICATION BUS WIRE SPECIFICATIONS
CONNECTION TO THE COMMUNICATION BUS
START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-31
Perform System Check-Out
. . . . . . . . . . . . . . . . . . . . . 29
Network Addressing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Initial Operation and Test
. . . . . . . . . . . . . . . . . . . . . . . . 30
Airflow Check
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fan and Heat Configuration and Test
. . . . . . . . . . . . 30
CONFIGURATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-50
Points Display Screen
. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Modify Controller Configuration
. . . . . . . . . . . . . . . . . 32
ALARM LIMIT CONFIGURATION SCREEN
CONTROLLER IDENTIFICATION SCREEN
HOLIDAY CONFIGURATION SCREENS
LINKAGE COORDINATOR CONFIGURATION
SCREEN
OCCUPANCY CONFIGURATION SCREEN
SET POINT SCREEN
Service Configuration Selection Screen
. . . . . . . . . 37
AIRFLOW SERVICE CONFIGURATION SCREEN
TERMINAL SERVICE CONFIGURATION SCREEN
OPTIONS SERVICE CONFIGURATION SCREEN
SECONDARY DAMPER SERVICE
CONFIGURATION SCREEN
Maintenance Table Menu Screen
. . . . . . . . . . . . . . . . 43
LINKAGE MAINTENANCE TABLE
OCCUPANCY MAINTENANCE TABLE
ZONE AIR BALANCE/COMMISSIONING TABLE
ZONE MAINTENANCE TABLE
SAFETY CONSIDERATIONS
SAFETY NOTE
Air-handling equipment will provide safe and reliable
service when operated within design specifications. The
equipment should be operated and serviced only by
authorized personnel who have a thorough knowledge
of system operation, safety devices and emergency
procedures.
Good judgement should be used in applying any manu-
facturers instructions to avoid injury to personnel or dam-
age to equipment and property.
Disconnect all power to the unit before performing mainte-
nance or service. Unit may automatically start if power is
not disconnected. Electrical shock and personal injury
could result.
If it is necessary to remove and dispose of mercury contac-
tors in electric heat section, follow all local, state, and fed-
eral laws regarding disposal of equipment containing
hazardous materials.
Single Duct Air Terminal Zone Controller
VAV Fan Terminal Zone Controller
Secondary Terminal Zone Controller
Page view 0
1 2 3 4 5 6 ... 51 52

Summary of Contents

Page 1 - Configuration Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 2 - General —

10CLOPCOMHWVVoltageLineAutomationBy BelimoSwitzerlandMade in2W3VA50/60Hz24VAC/DCHF23BJ04280...110s35 in-lb(4Nm)SATSPTHEAT2HEAT1 24VACN/APATT56SATSPT+2

Page 3

11H2 H1VoltageLineAutomationBy BelimoSwitzerlandMade in2W50/60Hz24VAC/DCHF23BJ04280...110s35 in-lb(4Nm)SATSPTHEAT2HEAT1 24VACN/APATT56SATSPT+24VSECFLO

Page 4 - Mount Zone Controller

12H3 H2 H1VoltageLine2W3VA50/60Hz24VAC/DCHF23BJ04280...110s35 in-lb(4Nm)SATSPTFANHEAT2HEAT1 24VACN/APATT56SATSPT+24VSECFLOWDMPPOS+10VGNDGNDGNDGNDGNDRH

Page 5 - ZONE Controller

13FanContactorFan MotorVoltageLineVoltageLineMBy Belimo2W3VA50/60Hz24VAC/DCHF23BJ04280...110s35 in-lb(4Nm)SPTFANHEAT2HEAT1 24VACN/APATT56SATSPT+24VSEC

Page 6

14HWVFan MotorVoltageLineVoltageLineM2W3VA50/60Hz24VAC/DCHF23BJ04280...110s35 in-lb(4Nm)SATSPTFANHEAT2HEAT1 24VACN/APATT56SATSPT+24VSECFLOWDMPPOS+10VG

Page 7

15HWVFan MotorVoltageLineVoltageLineM2W3VA50/60Hz24VAC/DCHF23BJ04280...110s35 in-lb(4Nm)SATSPTFANHEAT2HEAT1 24VACN/APATT56SATSPT+24VSECFLOWDMPPOS+10VG

Page 8

16Fan MotorVoltageLineMH3 H2 H1VoltageLine2W3VA50/60Hz24VAC/DCHF23BJ04280...110s35 in-lb(4Nm)SATSPTFANHEAT2HEAT1 24VACN/APATT56SATSPT+24VSECFLOWDMPPOS

Page 9

17FAN ACNot UsedLINEVOLTAGETRANNot Used(+)(GND)(-)SHIELDSHIELDED (CCN-TYPE) CABLEREMOTETRANSFORMERGROUNDTERMINALGROUNDcomunicationsCCNcomunicationsCCN

Page 10 - TERMINAL

182W3VA50/60Hz24VAC/DCHF23BJ04280...110s35 in-lb(4Nm)GNDCCWSECFLOW+10VCWGNDOrBlYRBWLowHiWhtRedBlkcomOraBluYel10AutomationBy BelimoSwitzerlandMade inFi

Page 11 - HF23BJ042

19Install SensorsSPACE TEMPERATURE SENSOR INSTALLATION —A space temperature sensor must be installed for each zonecontroller. There are three types of

Page 12

2GENERALThe zone controller is a single duct, fan powered, VariableAir Volume (VAV) terminal control with a factory-integratedcontroller and actuator.

Page 13

2035 in-lb (4 Nm)80...110sHF23BJ042Made in Switzerlandby Belimo Automation10yelbluoraWIP5KLISTED94D5TEMP. IND. &REG. EQUIP.ULClass 2 SupplyLR 9280

Page 14

21Table 1 — Thermistor Resistance vs Temperature Values for Space Temperature Sensor, Return-Air Temperature Sensor, and Supply-Air Temperature Sensor

Page 15

22Before wiring the CCN connection, refer to the Connect tothe CCN Communication Bus section on page 26, for commu-nication bus wiring and cable selec

Page 16 - Fan Contactor

23PRIMARY AIR TEMPERATURE SENSOR INSTALLA-TION — A primary air temperature (PAT) sensor is used on azone controller which is functioning as a Linkage

Page 17

24The CO2 sensors (33ZCSENCO2) factory set for a range of0 to 2000 ppm and a linear voltage output of 0 to 10 vdc.Figure 19 shows ventilation rates fo

Page 18

25Indoor Air Quality Sensor Wiring — To wire the sensorsafter they are mounted in the conditioned air space and returnair duct, see Fig. 20 and the i

Page 19 - Install Sensors

267. Strip 1/4-in. of insulation from each conductorand equip each with a 1/4-in. female quick connectterminal.8. Connect the RED wire to terminal +24

Page 20

273. Connect the other end of the communication bus cableto the terminal block labeled CCN in the zone control-ler of the first air terminal. Followin

Page 21 - Cool Warm

28303FIELD-SUPPLIEDDRY CONTACT SWITCHTRANSFORMERGROUNDTERMINALGROUNDcomunicationsCCNNot usedcomunicationsCCNAutomationBy BelimoSwitzerlandMade in(+)(G

Page 22

29START-UPUse the Carrier network communication software to start upand configure the zone controller.All set-up and set point configurations are fact

Page 23

3CCN PRIMARY BUS (BUS 0)FULLYCOMPATIBLEAIR HANDLERCC6400 OR CSAMEQUIPPEDNON-CCNAIR HANDLERCOMFORTIDEQUIPPEDAIR TERMINAL(1 OF UP TO 128)ADDRESSEDSEQUEN

Page 24 - Zone Controller

309. Check to be sure the area around the air handler(s) isclear of construction dirt and debris.10. Check that final filters are installed in the air

Page 25

314. If the terminal is a parallel or series powered fan box,force the Fan Override to Enable. If the damper is openit may have to be repositioned to

Page 26 - Connect the Outputs —

32SUPPLY AIR TEMPERATURE — Temperature of the airleaving the zone controller downstream of any ducted heatsource. Measured by a 10 kΩ thermistor (Type

Page 27

33Alarm Routing Control — This decision indicates whichCCN system software or devices will receive and processalarms sent by the zone controller. Thi

Page 28

34LINKAGE COORDINATOR CONFIGURATIONSCREEN — The Linkage Coordinator Configuration screenallows the user to set the linkage coordinator configuration s

Page 29 - Check-Out

35Reset MinimumDamper Position: Units %Range 0 to 99Default Value 50Reset MaximumDamper Position: Units %Range 0 to 99Default Value 80Maximum Reset: U

Page 30 - Airflow Check —

36Table 7 — Occupancy Schedule Information ScreenIf a 1 is configured in the corresponding place for a certainday of the week, the related “Occupied f

Page 31 - Points Display Screen —

37Air Quality — The Air Quality set point is used to configurethe IAQ set point for the zone controller if optional controlledventilation support is u

Page 32

38Heat Minimum (PI) — This configuration is the minimumairflow the terminal will control to when the equipment modeis Warm-Up or Heat. If the termina

Page 33

39Table 10 — Terminal Service Configuration ScreenProbe Multiplier — This configuration is used to input a factorfor the velocity pressure probe insta

Page 34

4RELATIVE HUMIDITY SENSOR — The33AMSENRHS000 relative humidity sensor is required forzone humidity control (dehumidification).NOTE: The relative humi

Page 35 - Default Value 1

40 The calibration gain is used for the fine tuning adjustmentswhich might need to be made to the airflow calculation. Thisnumber is calculated automa

Page 36

41Start Value: Units F (C)Range 40 to 125Default Value 80Ducted Heat — The Ducted Heat configuration is used to con-figure the terminal for ducted hea

Page 37

42Override — The Override parameter is used to configure thenumber of hours and minutes the override will be in effect. Theuser initiates override by

Page 38

43Tabl e 1 2 — Secondary Damper Service Configuration ScreenSecondary Duct Size — The Secondary Duct Size setting isused to input the inlet diameter o

Page 39 - 0 cfm OFFSET

44Master Zone Element Number — This variable will displaythe element address of the zone which is the Linkage Master.Master ZoneElement Number: Displa

Page 40

45→Table 13 — Linkage Maintenance ScreenNext Unoccupied Day — This variable displays the day whenthe next associated zone is scheduled to change from

Page 41

46This number is rounded to the nearest tenth of an inch andwill be subtracted to the static pressure reset value unless thestatic pressure reset valu

Page 42 - — This configuration deter

47Next Unoccupied Time — This variable displays the time ofday when the next unoccupied period is scheduled to begin.This point is read in conjunction

Page 43

48→Table 15 — Zone Air Balance/Commissioning TableHeating Override — This variable can be used to test the heatoutputs. Enabling this variable will ca

Page 44

49ZONE MAINTENANCE TABLE — The Zone Maintenancetable is used to display zone set points and variables. SeeTable 16.Occupied — This variable indicates

Page 45

5 — HF23BJ042Made in Switzerlandby Belimo AutomationLR 92800NEMA 2Class 2 SupplyLISTED94D5TENP IND &REG. EQUIP.24VAC/DC50/60 Hz3VA 2W5KWIPyelbluo

Page 46

50Heat Master Reference — This point displays the occupiedheat set point if occupied, or the unoccupied heat set point ifunoccupied. This variable wil

Page 48

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 49

635 in-lb (4 Nm)80...110sHF23BJ042Made in Switzerlandby Belimo AutomationLR 92800NEMA 2LISTED94D5TEMP. IND. &REG. EQUIP.ULClass 2 Supply24VAC/DC50

Page 50 - Heat Master

7Connect the Power Transformer — An individual,field-supplied, 24 vac power transformer is recommended foreach zone controller. If multiple zone contr

Page 51

82W3VA50/60Hz24VAC/DCHF23BJ04280...110s35 in-lb(4Nm)SATSPTHEAT2HEAT1 24VACBWR24 VACRBWLowHiWhtRedBlkcomOraBluYel10N/APATT56SATSPT+24VSECFLOWDMPPOS+10V

Page 52 - Ta b 1 1 a 13 a

9HWVAutomationBy BelimoSwitzerlandMade in2W3VA50/60Hz24VAC/DCHF23BJ04280...110s35 in-lb(4Nm)SATSPTHEAT2HEAT1 24VACN/APATT56SATSPT+24VSECFLOWDMPPOS+10V

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