Carrier 38ED User Manual

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Number One
Ar Conditioning
Maker
O
c
c
Installation, Start-Up "
and Service Instructions
Carrier Parkway • Syracuse, N Y 13221
Air-Cooled Condensing Units
INDEX
Page
SAFETY CONSIDERATIONS
..................................
1
INSTALLATION........................................................1-6
Step 1 — Check Equipment and
Jobsite
................................................................
1
UNPACK UNIT
INSPECT EQUIPMENT
COMPLETE OR CONSIDER
SYSTEM REQUIREMENTS
Step 2 — Make Piping Connections
_________
2
REPLACE THE ACCURATER™
REFRIGERANT CONTROL
PISTON IN THE INDOOR
COIL IF REQUIRED
CONNECT REFRIGERANT LINES
Step 3 — Install Solenoid on Indoor
Coil Liquid Line Fitting......................................3
Step 4 — Make Electrical
Connections
.......................................................
4
INSTALL A BRANCH CIRCUIT
DISCONNECT PER NEC
ROUTE LINE POWER LEADS INTO
UNIT
CONNECT GROUND LEAD AND
POWER WIRING
CONNECT CONTROL POWER
WIRING
START-UP............................................................... 6-8
SERVICE.................................................................. 8-10 '
MAINTENANCE......................................................10-12
SAFETY CONSIDERATIONS
Installation and servicing of air conditioning
equipment can be hazardous due to system pressure
and electrical components. Only trained and quali
fied service personnel should install, repair or
service air conditioning equipment.
Untrained personnel can perform basic mainte
nance functions of cleaning coils and filters and re
placing filters. All other operations should be per
formed by trained service personnel. When working
on air conditioning equipment, observe precautions
in the literature, tags and labels attached to the unit
and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and
work gloves. U se quenching cloth for brazing opera
tions. Have fire extinguisher available for all brazing
operations.
INSTALLATION
Step 1 — Check Equipment and Jobsite
UNPACK UNIT — Move to final location. Slide
from carton taking special care not to damage serv
ice valves or grilles.
INSPECT EQUIPMENT — File claim with ship
ping company if damaged or incomplete. Check
factory supplied (field installed) liquid line solenoid
valve for shipping damage.
COMPLETE OR CONSIDER SYSTEM RE
QUIREMENTS before installation;
Consult local building codes and National Elec
trical Code (NEC) for special installation
requirements.
When installing, allow sufficient space for airflow
clearance, wiring, refrigerant piping and service.
Maintain a minimum of 4 ft clearance from obstruc
tions above and 18 in. on sides of unit. Maintain a
distance of 24 in. between condensing units. Posi
tion so water from roof or eaves does not flow
directly on unit.
Install on a solid, level mounting pad. It is not
necessary to attach unit to pad but if desired or
required by local code, position tiedown bolts in
pad. Fasten unit to pad using 2 holes provided in
unit base. See Fig. 1.
Carrier Cooling System Capacity Optimization
AccuRater™ (bypass type) refrigerant control, with
field-replaceable piston (see Fig. 2), is supplied on
evaporator. Use Optimization Chart, Table 2 to
find AccuRater piston size required for condenser/
evaporator system being installed.
© Carrier Corporation 1983
Form 38ED-1SI
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Summary of Contents

Page 1 - Air-Cooled Condensing Units

Number One Ar Conditioning MakerOccInstallation, Start-Up " and Service InstructionsCarrier Parkway • Syracuse, N Y 13221Air-Cooled Condensing

Page 2

COMPRESSOR INTERNAL TEMPERATURE AND/OR CURRENT SENSITIVE OVERLOADS reset automatically when motor internal temperatures drop to a safe

Page 3 - LIQUID LINE

1. Shut off power to unit.2. Remove louvered casing by taking out 16 screws securing it to the cabinet and sliding it away from the coil.3. Clean

Page 4 - Table 3 — Accessories

TROUBLESHOOTING GUIDESYMPTOM AND PROBABLE CAUSEPROBABLE REMEDYCOMPRESSOR SHUTS OFF, FAN OVERLOAD OR HIGH-PRESSURE SWITCH CUT OUT, OR INTERNAL PRESSURE

Page 5 - COOLING AND TWO-STAGE HEATING

4'-0" OVERHEAD SPACE REQUIRED FOR SERVICE AND AIRFLOWTable 1 — Physical Data (Refer to Fig. 1)l-t DIAM HOLE FOR POWER WIRINGLIQUID VALV

Page 6 - START-UP

When 1-1/8 in. tubing is used (38ED036,042, 048,060) braze it to the accessory 1-1/8 x 3/4-in. suction connection adapter (Carrier P

Page 7 - (AccuRater™ System)

See Fig. 4 and install as follows:1. Remove coil liquid line cap and discard.2. Attach field-supplied flare fittings to solenoid valve straight 3/8-

Page 8 - Fig. 8 — Component Locations

THERMOSTAT SUBBASE HH93AZ042 OR HH93AZ040TRANSARRANGEMENT A — COOLING ONLYTHERMOSTAT SUBBASE HH93AZ042 OR HH93AZ040TRANS-------1-A JARRANGEMENT B — ON

Page 9 - Table 8 — Compressor Data

See Table 4 for recommended wire and fuse sizes. When making electric connections, provide clearance at unit for refrigerant piping connec

Page 10

Table 5 — Refrigerant Charging MethodsMODELMETHODS OF CHECKING OR ADJUSTING CHARGEMETHODS FOR COMPLETE RECHARGING38EDSystem Refrigerant ControlSystem

Page 11

actual suction line temperature (step 6) is higher than table value, the system is undercharged. If suction line temperature is lower

Page 12 - Tab 3a 2a

Table 8 — Compressor DataMODEL38EDPRODUCTIONCOMPRESSOR*OIL CHARGE (oz)tInitial Recharge018AB5515H3230024CRC-155 51030CRE-15551036 AV5532H 54 50042AV55

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