Carrier REFRIGERANT R-410A User Manual

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Installation, Start-Up and
Service Instructions
TABLE OF CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 1
PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Moving and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Rigging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–20
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Unit Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unit Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Refrigerant and Chilled Water Piping Access . . . . . . 11
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chilled Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fan Motors and Drives . . . . . . . . . . . . . . . . . . . . . . . . . 16
Power Supply and Wiring . . . . . . . . . . . . . . . . . . . . . . . 17
Connecting Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21–34
Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fan Motor Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fan Shaft Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Centering Fan Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fan Shaft Position Adjustment . . . . . . . . . . . . . . . . . . . 22
Individual Fan Wheel Adjustment . . . . . . . . . . . . . . . . 22
Fan Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fan Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fan Pulley Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pulley and Drive Adjustment . . . . . . . . . . . . . . . . . . . . 23
Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Chilled Water Coil Freeze Protection . . . . . . . . . . . . 23
Coil Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cleaning Cooling Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cleaning Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Replacing Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . CL-1, CL-2
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service,
maintenance, or use can cause explosion, fire, electrical shock
or other conditions which may cause personal injury or
property damage. Consult a qualified installer, service agency,
or your distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the
individual instructions package
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloths for brazing operations and have a fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and appropriate national electrical codes
(in USA, ANSI/NFPA70, National Electrical Code (NEC); in
Canada, CSA C22.1) for special requirements.
It is important to recognize safety information. This is the
safety-alert symbol . When you see this symbol on the unit
and in instructions or manuals, be alert to the potential for
personal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the
safety-alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or death.
WARNING signifies hazards which could result in personal
injury or death. CAUTION is used to identify unsafe practices,
which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions
which will result in enhanced installation, reliability, or
operation.
40RU
Packaged Air-Handling Units
60 Hz
with Puron
®
(R-410A) Refrigerant
Sizes 25, 28, 30
Page view 0
1 2 3 4 5 6 ... 35 36

Summary of Contents

Page 1 - Service Instructions

Installation, Start-Up andService InstructionsTABLE OF CONTENTSSAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 1PRE-INSTALLATION

Page 2 - INSTALLATION

10Fig. 6 — Preferred Suspension TechniqueOVERHEAD SUSPENSION ACCESSORYUNIT SIZE 25UNIT SIZES 28, 30NOTE: Dimensions in [ ] are millimeters

Page 3

11Unit Isolation — Where extremely quiet operation isessential, install isolators between floor and base of unit, orbetween ceiling and top section of

Page 4

12Fig. 8 — Face-Split Coil Suction and Liquid Line Piping (Typical)Fig. 9 — Typical Evaporator Coil Connections (40RU)Fig. 10 — TXV Sensing Bulb Locat

Page 5

13Table 2 — Factory-Installed Nozzle and Distributor DataTable 3 — Fitting RequirementsUNITCOIL TYPESTDTXVQty...Part No.DISTRIBUTORQty...Part No.FEEDE

Page 6

14Table 3 — Fitting Requirement (cont)‡ See Fig. 7 for access hole location by number.† Fittings are listed in order from header or tee stub connecti

Page 7

15Chillled Water Piping — See Tables 1C and 1D forchilled water connecton sizes. For ease in bazing, it it recom-mended that all internal solder joint

Page 8

16Condensate Drain — Install a trapped condensate drainline to unit connection as shown in Fig. 12. The unit drain con-nection is a PVC stub. See Fig.

Page 9

17Power Supply and Wiring — Check the unit dataplate to ensure that available power supply matches electricalcharacteristics of the unit. Provide a di

Page 10 - UNIT SIZES 28, 30

18Table 4 — Electrical Data, Standard MotorsSee Legend and Notes below.Table 5 — Electrical Data, Alternate MotorsSee Legend and Notes below.Legend an

Page 11 - Access —

19Fig. 17 — Unit Wiring LEGENDNOTE: Use copper conductors only.EQUIP — EquipmentGND — GroundHC — Heating ContactorHTR — Electric HeaterIFC — Indoor

Page 12 - VERTICAL INSTALLATION

2PRE-INSTALLATION1. The power supply (v, ph, and Hz) must correspond to thatspecified on unit rating plate.2. The electrical supply provided by the ut

Page 13

20Table 6 — Fan Contactor Coil DataConnecting Ductwork — Refer to the Carrier SystemDesign Manual for the recommended design and layout ofductwork. F

Page 14

21Fig. 19 — Duct Flange InstallationSTART-UPBefore starting unit, check the following and correct asnecessary: • Is unit solidly supported?• Is fan ad

Page 15

22Centering Fan Wheel — If fan and fan shaft assemblyare not properly centered, blades may scrape against the blowerside scroll plate or may create an

Page 16 - Fig. 12 — Condensate Drains

23Fig. 23 — Fan RotationFan Pulley Alignment — Align as follows:1. Loosen setscrews on pulleys.2. Align pulleys visually and tighten setscrews on fan

Page 17 - (Side Panel Removed)

24Replacing Filters — Filters can be removed and in-stalled from either side of the unit. Install new filters in unitsthat have one fan as follows:1.

Page 18

25Table 8A — Fan Motor Data, Standard Motor — EnglishTable 8B — Fan Motor Data, Alternate Motor — EnglishUNIT40RUA*2540RUS*2540RUA*2840RUS*2840RUA*304

Page 19 - Fig. 17 — Unit Wiring

26Table 8C — Fan Motor Data, Standard Motor — SITable 8D — Fan Motor Data, Alternate Motor — SIUNIT40RUA*2540RUS*2540RUA*2840RUS*2840RUA*3040RUS*30208

Page 20

27Table 9A — Standard Drive Data, 60 Hz — EnglishTable 9B — Medium-Static Drive Data, 60 Hz — EnglishUNIT40RUA*2540RUS*2540RUA*2840RUS*2840RUA*3040RUS

Page 21 - START-UP

28Table 9C — High-Static Drive Data, 60 Hz — EnglishTable 9D — Standard Drive Data, 60 Hz — SIUNIT40RUA*2540RUS*2540RUA*2840RUS*2840RUA*3040RUS*30MOTO

Page 22 - Fig. 22 — Fan Motor Mounting

29Table 9E — Medium-Static Drive Data, 60 Hz — SITable 9F — High-Static Drive Data, 60 Hz — SIUNIT40RUA*2540RUS*2540RUA*2840RUS*2840RUA*3040RUS830MOTO

Page 23 - Fig. 23 — Fan Rotation

3Fig. 2A — Dimensions – Size 25LEGENDTXV — Thermostatic Expansion ValveNOTES:1. Dimensions in [ ] are in millimeters.2. Direction of airflow.3. R

Page 24

30Table 10A — 40RU Standard Fan Performance Data —0.0-2.4 in. wg External Static Pressure — EnglishSee Legend and Notes on page 34.Table 10A — 40RU St

Page 25

31Table 10B — 40RU Standard Fan Performance Data —0-600 kPa External Static Pressure — SISee Legend and Notes on page 34.Table 10B — 40RU Standard Fan

Page 26

32Table 10C — 40RU High-Capacity Fan Performance Data —0.0-2.4 in. wg External Static Pressure — EnglishSee Legend and Notes on page 34.Table 10C — 40

Page 27

33Table 10D — 40RU High-Capacity Fan Performance Data —0-600 kPa External Static Pressure — SISee Legend and Notes on page 34.Table 10D — 40RU High-Ca

Page 28

Copyright 2009 Carrier Corp • 7310 W. Morris St. • Indianapolis, IN 46231 Printed in Mexico Edition Date: 09/09 Catalog No: 40RU-03SIManufacturer

Page 29

CL-1START-UP CHECKLIST(SPLIT SYSTEMS WITH 40RU UNITS)I. PRELIMINARY INFORMATIONOUTDOOR: MODEL NO. _________________________SERIAL NO. ________________

Page 30

Copyright 2009 Carrier Corp • 7310 W. Morris St. • Indianapolis, IN 46231 Printed in Mexico Edition Date: 09/09 Catalog No: 40RU-03SIManufacturer

Page 31

4Fig. 2B — Dimensions – Sizes 28 and 30UNITUNIT WEIGHTlb (kg)40RUA*28 1050 (477)40RUA*30 1062 (482)40RUS*28 1035 (469)40RUS*30 1042 (473)LEGENDTXV —

Page 32

5Table 1A — 40RUA Physical Data, English — Cooling UnitsLEGENDUNIT 40RUA* 25 28 30NOMINAL CAPACITY (Tons) 20 25 30OPERATING WEIGHT (lb)Base Unit with

Page 33

6Table 1B — 40RUA Physical Data, SI — Cooling UnitsLEGENDUNIT 40RUA* 252830NOMINAL CAPACITY (kW) 70 87 105OPERATING WEIGHT (kg)Base Unit with TXV 331

Page 34

7Table 1C — 40RUS Physical Data, English — Chilled Water UnitsLEGENDUNIT 40RUS* 252830NOMINAL CAPACITY (Tons) 20 25 30OPERATING WEIGHT (lb)Base Unit 6

Page 35 - II. PRE-START-UP

8Table 1D — 40RUS Physical Data, SI — Chilled Water UnitsLEGENDUNIT 40RUS* 252830NOMINAL CAPACITY (kW) 70 87 105OPERATING WEIGHT (kg)Base Unit 310 469

Page 36 - III. START-UP

9Fig. 3 — Model Number NomenclatureFig. 4 — Serial Number NomenclatureUnit Positioning — The unit can be mounted on thefloor for vertical application

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