Carrier INFINITY ICS 58MVC Instruction Manual

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I n f i n i t y I C S --- M o d e l 5 8 M V C , D i r e c t Ve n t 4 --- W a y M u l t i p o i s e
Condensing Gas F urnace With IdealComfo rtt I dea lH u midityt
Se rvice and Maint e nance Proce d ures
NOTE: Read the entire instruction manual before starting the
installation.
ELECTRICAL SHOCK, FIRE OR EXPLOSION
HAZARD
Failure to follow warnings could result in personal injury,
death, or property damage.
Improper servicing could result in dangerous operation,
serious injury, death, or property damage.
--Before servicing, disconnect all electrical power to
furnace.
--When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
--Verify proper operation after servicing.
!
WARNING
ELECTRICAL SHOCK, FIRE OR EXPLOSION
HAZARD
Failure to follow this warning could result in property
damage, personal injury, or death.
The ability to properly perform maintenance on this
equipment requires certain expertise, mechanical skills,
tools, and equipment. If you do not possess these, do not
attempt to perform any maintenance on this equipment
other than those procedures recommended in the User’s
Manual.
!
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
Never store anything on, near, or in contact with the
furnace, such as:
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum
cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning
compounds, plastic or plastic containers, gasoline, kerosene,
cigarette lighter fluid, dry cleaning fluids, or other volatile
fluids.
3. Paint thinners and other painting compounds, paper bags,
or other paper products.
!
WARNING
ama
CERTIFIED
As an ENERGY STAR® Partner,
Carrier Corporation has determined
that this product meets the ENERGY
ST AR® guidelines for energy effi-
ciency.
REGISTERED
ISO 9001:2000
SAFETY CONSIDERATIONS
Recognize safety information. This is the safety --alert symbol
. When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the
safety --alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or death.
WARNING signifies hazards which could result in personal
injury or death. CAUTION is used to identify unsafe practices
which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability , or operation.
Untrained personnel can perform basic maintenance functions
described in User’s Information Manual such as cleaning and
replacing air filters. All other operations must be performed by
trained service personnel. When working on heating equipment,
observe precautions in the literature, on tags, and on labels
attached to or shipped with the unit and other safety precautions
that may apply.
CUT HAZARD
Failure to follow this caution may result in personal injury.
Be careful of sharp metal edges, etc. Use care and wear
protective clothing, gloves, and safety glasses when
removing parts.
CAUTION
!
Installing and servicing heating equipment can be hazardous due
to gas and electrical components. Only trained and qualified
service agency personnel should install, repair, or service heating
equipment.
Follow all safety codes including the National Fuel Gas Code
(NFGC) NFPA 54--2006/ANSI Z223.1--2006 in the USA, CSA
B149.1--05 National Standard of Canada, Natural Gas and
Propane Installation Codes (NSCNGPIC) in Canada, and the
Installation Standards, Warm Air Heating and Air Conditioning
Systems (NFPA 90B) ANSI/NFPA 90B. Wear safety glasses and
work gloves. Have a fire extinguisher available during start-- up
and adjustment procedures and service calls.
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Summary of Contents

Page 1 - SAFETY CONSIDERATIONS

1I n f i n i t y I C S --- M o d e l 5 8 M V C , D i r e c t Ve n t 4 --- W a y M u l t i p o i s eCondensing Gas F urnace With IdealComfo rtt I dea l

Page 2 - CARE AND MAINTENANCE

10UNIT DAMAGE HAZARDFailure to follow this caution may result in prematurefailure of the igniter.The igniter is fragile. DO NOT allow it to hit burner

Page 3

11115-VOLT FIELD-SUPPLIEDFUSEDDISCONNECT JUNCTIONBOX CONTROLBOX24-VOLTTERMINALBLOCK THREE-WIREHEATING-ONLY FIVEWIRE NOTE 2NOTE 11-STAGETHERMO

Page 4

12ELECTRICAL SHOCK, UNIT MAY NOT OPERATEHAZARDFailure to follow this warning could result in personalinjury or death.Blower access panel door switch o

Page 5

1324-V THERMOSTAT TERMINALS PL2 – HOT SURFACE IGNITER & INDUCER MOTOR CONNECTOR 115-VAC (L2) NEUTRAL CONNECTIONS 115-VAC (L1) LINE VOLTAGE CONNE

Page 6 - INLET OPENINGS

1432oF MINIMUM INSTALLEDAMBIENT OR FREEZEPROTECTION REQUIREDA93058Fig. 17 -- Freeze Pr otectionA99118Fig. 18 -- Inducer Housing Drain TubeA99119Fig. 1

Page 7 - MANIFOLD

15A07564Fig. 20 -- Service Label58MVC

Page 8

16A06677Fig. 21 -- Wiring Diagram58MVC

Page 9

17Is AMBER LED stat us light on? Is there 24V at SEC-1 and SEC-2? Is there 115V at L1 and L2? Replace furnace control. Is door switch closed? Rep

Page 10

1811 NO PREVIOUS CODE – Status codes are erased after 72 hours or can be manually erased by putting setup switch SW1-1 in the ON position and jumperi

Page 11

1925 INVALID MODEL SELECTION OR SETUP ERROR – If status code 25 only ashes 4 times on power-up the control is missing its model plug PL4 and is defau

Page 12

2A05085Fig. 1 -- Multipoise Furnace in Upflow OrientationGENERALThis furnace can be installed as a direct vent (2-- pipe) or anoptional ventilated com

Page 13

20SERVICE TRAININGPackaged Service Training programs are an excellent way to increase yourknowledge of the equipment discussed in this manual, includi

Page 14 - PROTECTION REQUIRED

3WASHABLEFILTERFILTERSUPPORTFILTERRETAINERWASHABLE FILTER ORDISPOSABLE MEDIA FILTERIN FILTER CABINETA00232Fig. 3 -- Bottom Filter ArrangementThe minim

Page 15 - Fig. 20 -- Service Label

4PLUGCAPCOLLECTOR BOX DRAIN TUBE (BLUE & WHITE STRIPED)INDUCER HOUSING (MOLDED) DRAIN TUBE (BEHIND COLLECTOR BOX DRAIN TUBE)COLLECTOR BOX TUBE (PI

Page 16 - Fig. 21 -- Wiring Diagram

5ELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personalinjury or death.Blower access panel door switch opens 115-- v power tof

Page 17 - Troubleshooting Guide

6IGNIT ER WIRES MUST BE PLACED IN THIS SLOTA05074Fig. 7 -- Igniter Wire PlacementPRIMARY HXINLET OPENINGSA96305Fig. 8 -- Cleaning Inlet Openings ofPr

Page 18

7A07563Fig. 10 -- Furnace Pressure and Drain Tubing DiagramBURNER FLAMEBURNERMANIFOLDA89020Fig. 11 -- Burner FlameNOTE: Use propane gas resistant pip

Page 19

819. Replace burner box cover.20. Turn on gas and electrical supplies to furnace.21. Check for gas leaks.22. Replace main furnace door.D. CLEANING HEA

Page 20 - SERVICE TRAINING

9UNIT DAMAGE HAZARDFailure to follow this caution may result in furnacecomponent damage.DO NOT use wire brush or other sharp object to inspect ordislo

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