Carrier 50HX024-060 Owner's Manual

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Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS .....................1,2
General ......................................2
RECEIVING AND INSTALLATION ...............2-19
Step 1 Check Equipment .....................2
IDENTIFY UNIT
INSPECT SHIPMENT
Step 2 Provide Unit Support
..................2
ROOF CURB
SLAB MOUNT
Step 3 Provide Clearances
...................2
Step 4 Rig and Place Unit ....................9
UNITS WITHOUT BASE RAILS
UNITS WITH OPTIONAL BASE RAILS
Step 5 Select and Install Ductwork
............10
CONVERTING HORIZONTAL DISCHARGE UNITS TO
DOWNFLOW (Vertical) DISCHARGE NON-ICM
(Integrated Control Motor) UNITS
CONVERTING HORIZONTAL DISCHARGE UNITS TO
DOWNFLOW (Vertical) DISCHARGE ICM
(Integrated Control Motor) UNITS
ACCESSORY DUCT FLANGE KIT INSTALLATION
Step 6 Provide for Condensate Disposal
.......15
Step 7 Install Electrical Connections ..........15
HIGH-VOLTAGE CONNECTIONS
ROUTING POWER LEADS INTO UNIT
CONNECTING GROUND LEAD TO GROUND LUG
ROUTING CONTROL POWER WIRES NON-ICM
UNITS (24 v)
ROUTING CONTROL POWER WIRES ICM UNITS
(24 v)
SPECIAL PROCEDURES FOR 208-V OPERATION
PRE-START-UP
...............................20
START-UP .................................20-30
Check for Refrigerant Leaks ....................20
Unit Start-Up Adjustments .....................20
MAINTENANCE .............................31,32
Air Filter ....................................31
Unit Top Removal .............................31
Indoor Blower and Motor ......................31
Outdoor Coil, Indoor Coil, and Condensate
Drain Pan ..................................32
Outdoor Fan .................................32
Electrical Controls and Wiring ..................32
Refrigerant Circuit ............................32
Indoor Airflow ................................32
Metering Devices .............................32
Liquid Line Strainers ..........................32
COOLING AND HEATING TROUBLESHOOTING
CHART
....................................33,34
START-UP CHECKLIST .......................CL-1
NOTE TO INSTALLER READ THESE INSTRUC-
TIONS CAREFULLY AND COMPLETELY before install-
ing this unit (Fig. 1). Also, make sure the Owners Manual
and Service Instructions are left with the unit after
installation.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment
can be hazardous due to system pressure and electrical com-
ponents. Only trained and qualified personnel should install,
repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance
functions of cleaning coils and filters. All other operations
should be performed by trained service personnel. When
working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit,
and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire ex-
tinguisher available for all brazing operations.
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electric shock,
or other occurrences which may injure you or damage
your property. Consult a qualified installer or service
agency for information or assistance. The qualified in-
staller or agency must use only factory-authorized kits
or accessories when modifying this product.
Understand the signal words DANGER, WARNING,
and CAUTION. Danger identifies the most serious hazards
which will result in severe personal injury or death. Warning
indicates a condition that could result in personal injury. Cau-
tion is used to identify unsafe practices which would result
in minor personal injury or product and property damage.
Fig. 1 Model 50HX With Optional Base Rail Shown
50HX024-060
Single-Package Heat Pump Units
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 5a 5a
PC 111 Catalog No. 565-056 Printed in U.S.A. Form 50HX-3SI Pg 1 4-97 Replaces: 50HX-2SI
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1 2 3 4 5 6 ... 35 36

Summary of Contents

Page 1 - Service Instructions

Installation, Start-Up andService InstructionsCONTENTSPageSAFETY CONSIDERATIONS ...1,2General ...

Page 2 - Step 2 — Provide Unit Support

Table 1 — Physical DataUNIT 50HX 024 030 036 042 048 060REFRIGERANT R-22Refrigerant Control* Acutrol™ SystemSHIPPING WEIGHT (lb)Without Base Rail 309

Page 3

• Size ductwork for cooling air quantity (cfm). The mini-mum air quantity for proper electric heater operation islisted in Table 2. Heater limit switc

Page 4

ACCESS PANEL(REMOVE SCREWS)Fig. 13 — Indoor Coil Access PanelFig. 14 — Basepan Insulation OverVertical Duct OpeningFig. 15 — Insulation and Cover Remo

Page 5

Fig. 19 — Basepan Insulation Over VerticalDischarge OpeningFig. 20 — Insulation and Cover Removed fromVertical Discharge OpeningNOTES:1. An accessory

Page 6

CONVERTING HORIZONTAL DISCHARGE UNITS TODOWNFLOW (Vertical) DISCHARGE — ICM (IntegratedControl Motor) UNITS — Units are shipped in a horizontalconfigur

Page 7 - Fig. 6 — Roof Curb Dimensions

5. Fully secure the duct flanges using the remaining screwsprovided.The finished kit installation accommodates a 143⁄4-in. x143⁄4-in. duct.Step 6 — Prov

Page 8 - Fig. 8 — Pad Dimensions

CONNECTING GROUND LEAD TO GROUND LUG —Refer to Fig. 27 and 28. Connect the ground lead to the chas-sis using the ground lug in the wiring splice box.R

Page 9

Table 3 — Electrical Data (cont)UNITNOMINALV-Ph-HzCOMPRESSOR OFM IFM ELECTRIC HEATPOWER SUPPLYMOCPRLA LRA FLA FLA kW FLAMin CircuitAmpacityfor Wire Si

Page 10

NOTE: Dimensions shown are for round-duct units. For rectangular-duct units, see Fig. 4 and 5.Fig. 26 — Duct Panel KnockoutsFig. 27 — Wiring Splice Bo

Page 11

SPECIAL PROCEDURES FOR 208-V OPERATIONMake sure that the power supply to the unit is switchedOFF before making any wiring changes. Electrical shockcan

Page 12

1. The power supply (volts, phase, and hertz) must corre-spond to that specified on unit rating plate.2. The electrical supply provided by the utility

Page 13

PRE-START-UPFailure to observe the following warnings could resultin serious personal injury:1. Follow recognized safety practices and wear protec-tiv

Page 14

CHECKINGAND ADJUSTING REFRIGERANT CHARGE— The refrigerant system is fully charged with R-22 refrig-erant, and is tested and factory sealed.NOTE: Adjus

Page 15 - -in. DEEP IN SHADED AREA

Table 4B — Superheat Charging Table, 50HX030TEMP (F)OUTDOORENTERING AIRINDOOR AIR — 1000 CFMIndoor Air — Ewb (F)54 56 58 60 62 64 66 68 70 72 74 7665

Page 16

Table 4E — Superheat Charging Table, 50HX048TEMP (F)OUTDOOR ENTERINGAIRINDOOR AIR — 1600 CFMIndoor Air — Ewb (F)54 56 58 60 62 64 66 68 70 72 74 7665

Page 17

Table 5 — Required Suction-Tube Temperature (F)*SUPERHEATTEMP (F)SUCTION PRESSURE AT SERVICE PORT (psig)61.5 64.2 67.1 70.0 73.0 76.0 79.2 82.4 85.70

Page 18

For Integrated Control Motors (ICM) — To configure the 50HXunit, move the 5 Easy Select board wires to the terminalswhich control the airflow. Refer to

Page 19

Heating — On a call for heat, thermostat makes circuits R-Yand R-G. When compressor time delay (5 ± 2 minutes) iscompleted, a circuit is made to C, st

Page 20 - START-UP

STRAINERACCUMULATORCOMPRESSORSTRAINERLCSOUTDOOR COILINDOOR COILABDCCheck ValvesAClosedBOpenCClosedDOpenLEGENDLCS — Loss of Charge SwitchAcutrol™ Meter

Page 21

STRAINERACCUMULATORCOMPRESSORSTRAINERLCSOUTDOOR COILINDOOR COILABDCCheck ValvesAOpenBClosedCOpenDClosedLEGENDLCS — Loss of Charge SwitchAcutrol™ Meter

Page 22

Table 6 — Dry Coil Air Delivery* — Horizontal and Vertical Discharge (Deduct 10% for 208 V) — Units 024-042UNIT50HXMOTORSPEED230 AND 460 V HORIZONTAL

Page 23

UNIT50HXELECTRICALCHARACTERISTICSUNIT WTCORNER WTLb/KgUNIT HEIGHT DIMENSIONLb Kg A B C D E F024 208-230-1-60 257 117 57/26 69/31 75/34 56/25 28.12/714

Page 24

Table8—WetCoil Pressure DropUNIT SIZE50HXAIRFLOW(cfm)PRESSURE DROP(in. wg)024600 0.012700 0.022800 0.027900 0.039030900 0.0391000 0.0571200 0.07203610

Page 25

MAINTENANCETo ensure continuing high performance, and to minimizethe possibility of premature equipment failure, periodic main-tenance must be perform

Page 26

d. Remove caked-on dirt from wheel and housing with abrush. Remove lint and/or dirt accumulations from wheeland housing with vacuum cleaner, using sof

Page 27 - COOLING CYCLE

COOLING AND HEATING TROUBLESHOOTING CHARTSYMPTOM CAUSE REMEDYCompressor and out-door fan will not start.Power failure Call power company.Fuse blown or

Page 28 - HEATING CYCLE

COOLING AND HEATING TROUBLESHOOTING CHART (cont)SYMPTOM CAUSE REMEDYExcessive suctionpressure.(Heat) Outdoor coil frosted Move timer on control board

Page 30 - Table8—WetCoil Pressure Drop

START-UP CHECKLIST(Remove and Store in Job File)I. PRELIMINARY INFORMATIONMODEL NO.:DATE:SERIAL NO.:TECHNICIAN:II. PRE-START-UP (insert checkmark in b

Page 31 - Indoor Blower and Motor

UNIT50HXELECTRICALCHARACTERISTICSUNIT WTCORNER WTLb/KgUNIT HEIGHT DIMENSIONLb Kg A B C D E F024 208-230-1-60 277 126 62/28 74/34 80/36 61/28 31.43/798

Page 32

UNIT50HXELECTRICALCHARACTERISTICSUNIT WT CORNER WT (Lb/Kg)Lb Kg A B C D036 208-230-1-60, 208/230-3-60, 460-3-60 316 144 46/21 103/47 81/37 86/39042 20

Page 33

UNIT50HXELECTRICALCHARACTERISTICSUNIT WT CORNER WT (Lb/Kg)Lb Kg A B C D036 208-230-1-60, 208/230-3-60, 460-3-60 336 153 51/23 108/49 86/39 91/41042 20

Page 34 - Tab 5a 5a

PART NUMBER ‘‘A’’FLATCPRFCURB001A00 89 [203]CPRFCURB002A00 119 [279]CPRFCURB003A00 149 [356]NOTES:1. Roof curb must be set up for unit being installed

Page 35

MAXIMUM ALLOWABLEDIFFERENCE (in.)A-B B-C A-C1⁄41⁄41⁄4Fig. 7 — Unit Leveling TolerancesNOTES:1. Extend a 6-in. gravel apron around pad.2. Provide a 3-f

Page 36 - III. START-UP

Step 4 — Rig and Place Unit — Use spreader barsor crate top when rigging the unit. The units must be riggedfor lifting as shown in Fig. 10. Refer to F

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