Carrier 50MP62L-10R Specifications

Browse online or download Specifications for Heat pumps Carrier 50MP62L-10R. Carrier 50MP62L-10R Specifications [en] User Manual

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Installation, Start-Up and Service
Instructions
CONTENTS
Page
GENERAL ................................. 2
SAFETY CONSIDERATIONS ................. 2
INSTALLATION ............................ 2-25
Jobsite Survey ............................. 2
Unit Placement ............................ 2
Roof Mount ................................ 3
Slab Mount ................................ 3
Field-Fabricated Ductwork .................. 3
Rigging .................................... 3
Condensate Drains ......................... 3
Condensate Coil Shipping Covers .......... 3
Install Outdoor Hoods ...................... 3
Make Electrical Connections ................ 12
POWER SUPPLY
Field Electrical Connections ................ 12
POWER WIRING
Control Wiring ............................. 15
SENSORS
HUMIDITY CONTROL AND HOT WATER
AND STEAM VALVES
SPACE TEMPERATURE SENSOR (T55)
SPACE TEMPERATURE SENSOR (T56)
(CV Applications Only)
SPACE TEMPERATURE AVERAGING
HEAT INTERLOCK RELAY (VAV Units Only
Not Necessary For DAV Applications)
OPTION AND ACCESSORY CONTROL WIRING
Carrier Comfort Network Interface .......... 21
Air Pressure Tubing ........................ 22
Fan Isolator Adjustment .................... 24
Check Compressor Mounting ............... 24
Install Accessories ......................... 24
PRE-START-UP ............................25-36
System Check ............................. 25
Compressor Oil ............................ 26
Evaporator-Fan Belts, Pulleys,
and Sheaves .............................. 26
Controls Configuration and Quick Test ...... 33
SUPPLY FAN STATUS SWITCH (FS)
CHECK FILTER SWITCH (CFS)
ENTHALPY CONTROL SET POINT
KEYPAD AND DISPLAY MODULE (HSIO)
CONFIGURATION
SET UNIT TYPE
ENTER JOB SET POINT VALUES
CONFIGURE UNIT CONTROLS AND
FUNCTIONS
QUICK TEST FUNCTION
Check Supply Fan Rotation ................. 35
START-UP ................................36-39
Initial Check ............................... 36
General .................................... 36
Page
Operating Sequences ...................... 36
SUPPLY FAN
ECONOMIZER
COOLING (All Units)
OCCUPIED COOLING
UNOCCUPIED COOLING
OVERRIDES
ADAPTIVE OPTIMAL START
ADAPTIVE OPTIMAL STOP
(CV Applications Only)
Control Loop Checkout ..................... 38
IAQ Control Loop Adjustment ............... 39
Lead/Lag Circuits .......................... 39
Final Checks ............................... 39
CONTROL SYSTEM ........................39-42
General .................................... 39
Components ............................... 39
PROCESSOR MODULE NO. 1
PROCESSOR MODULE NO. 2
HIGH-VOLTAGE RELAY MODULES (DSIO)
KEYPAD AND DISPLAY MODULE (HSIO)
Default Set Points/Changing Set Points ..... 40
Motor Protection ........................... 40
Variable Frequency Drive (VFD) ............. 40
DISPLAY AND KEYPAD
SERVICE ..................................42-51
Service Access ............................ 42
UNIT CONTROL BOX
COMPRESSORS
LIQUID SERVICE VALVES, SOLENOID VALVES,
FILTER DRIERS, AND SIGHT GLASSES
EVAPORATOR-FAN MOTORS, PULLEYS, AND
BELTS
POWER EXHAUST MOTORS, PULLEYS, AND
BELTS
UNIT CONTROL BOX
ECONOMIZER DAMPER MOTORS
RETURN-AIR FILTERS
CONDENSER FANS AND FAN MOTORS
Cleaning .................................. 43
Lubrication ................................ 44
COMPRESSORS
FAN SHAFT BEARINGS
FAN MOTOR BEARINGS
DOOR HINGES
Coil Cleaning .............................. 44
Refrigerant Circuit ......................... 44
Oil Charge ................................. 44
Moisture/Liquid Indicator ................... 44
Filter Driers ................................ 44
Liquid Line Service Valve ................... 44
Compressor Suction and Discharge
Service Valves ............................ 46
50MP62L-10R
Single Package Cooling Units
With Product Integrated Controls
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1
Tab 1b
PC 111 Catalog No. 535-048 Printed in U.S.A. Form 50MP-1SI Pg 1 6-97 Replaces: New
Page view 0
1 2 3 4 5 6 ... 59 60

Summary of Contents

Page 1 - Instructions

Installation, Start-Up and ServiceInstructionsCONTENTSPageGENERAL ... 2SAFETY CONSIDERATIONS ... 2INSTALLA

Page 2 - Jobsite Survey —

UNITSIZE50MPWEIGHT(See Note 3)ABC1(See Note 2)C2(See Note 2)DE Flb kg mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in.82N 22,400

Page 3

NOTICE TO RIGGERSMODELNO.50MPWEIGHTABCDEUnit Exhaust Fanlb kg lb kg in. mm in. mm in. mm in. mm in. mm62L 16,550 7 507 1675 760 71.25 1810 129.00 3277

Page 4 - Table 1 — Physical Data

Make Electrical ConnectionsPOWER SUPPLY — Electrical characteristics of availablepower supply must agree with unit nameplate rating. Supplyvoltage mus

Page 5 - Table1 — Physical Data (cont)

Disconnect must be located within sight of the unit and read-ily accessible from the unit in compliance with NECArticle 440-14.All field wiring must co

Page 6

Table 5 — Electrical DataUNIT50MPVOLTAGE3 Ph, 60 HzVOLTAGERANGECOMPRESSORNO. A1COMPRESSORNO. A2COMPRESSORNO. B1COMPRESSORNO. B2CONDENSERFANMOTORSEVAPO

Page 7

Control Wiring — See Fig. 11 for connections to mainand auxiliary control boxes. The recommended types ofcontrol wiring for 50MP unit devices are show

Page 8

LEGENDCOM — CommonSW — SwitchT—TerminalTB — Terminal BlockTH — Thermostat HeatingAccessoryField Wiring*Constant volume applications only.Fig. 11 — Spa

Page 9

21TB3REDBLKTO PROCESSORMODULE NO. 1SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4REDBLKREDBLKREDBLKREDBLKSPACE TEMPERATURE AVERAGING — 4 SENSOR APPLICATION12REDB

Page 10

8910121110DSIO2 J5CHANNEL 60TB3FIELDCONTROLWIRINGREDBLUORNLEGENDTB — Terminal BlockField WiringComponent Terminal□Terminal Block TerminalFig. 1

Page 11 - Fig. 5 — Rigging Label

TO 24-VISOLATEDTRANSFORMERBRNREDCFM ACYOUTDOOR AIR24V24V+-TB2910LEGENDTB — Terminal BlockField WiringComponent Terminal□Terminal Block TerminalFi

Page 12 - Field Electrical Connections

CONTENTS (cont)PageHigh-Pressure Switch ... 46Low-Pressure Switch ... 46Pressure Relief ...

Page 13 - TB — Terminal Block

+_BLKWHTRED+_BLKWHTRED+_BLKWHTRED+_BLKWHTREDDPT1DPT2SPT1SPT2BLKBLKBLKBLKBLKREDREDBRNBRNWHTWHTRESRESBLKRED45TB3WHTWHTWHTWHTRESRES781011131410K OHM 1/2

Page 14 - Table 5 — Electrical Data

Carrier Comfort Network Interface — The 50MPunits can be connected to the CCN if desired. The com-munication bus wiring is supplied and installed in t

Page 15 - function will not work

NOTE: If a cable with a different color scheme is selec-ted, a similar color code should be adopted for the entirenetwork.At each system element, the

Page 16

Fig. 29 — Auxiliary Control Box Location(50MP70M Unit Shown)VARIABLEFREQUENCYDRIVEDUCT PRESSURETRANSDUCERBUILDING PRESSURETRANSDUCER(HIDDEN)Fig. 30 —

Page 17 - Field Wiring

Fan Isolator Adjustment — Remove shipping hard-ware from both the supply fan and the optional exhaust fan.The indoor fan shipping blocks on both the s

Page 18

PRE-START-UPIMPORTANT: Before beginning Pre-Start-Up or Start-Up, review Start-Up Checklist at the center of thispublication. The Checklist assures pr

Page 19

11. Check supply fan belts, sheaves, and bearings. Checkthe lubrication of the fan and motor bearings. Check bear-ing and bearing set screws for tight

Page 20 - TRANSDUCER ACCESSORY

Table 8 — Fan Performance (Forward Curved) — 50MP62LAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.50 0.75 1.00 1.25 1.50 1.75Rpm Bhp Rpm Bh

Page 21

Table 10 — Fan Performance (Forward Curved) — 50MP82NAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.50 0.75 1.00 1.25 1.50 1.75Rpm Bhp Rpm B

Page 22

Table 12 — Fan Performance (Forward Curved) — 50MP10RAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.50 0.75 1.00 1.25 1.50 1.75Rpm Bhp Rpm B

Page 23 - (50MP70M Unit Shown)

Unit Placement — Inspect unit for transportation dam-age. File claim with transportation agency.Provide clearance around and above unit for airflow, sa

Page 24 - Check Compressor Mounting

Table 14 — Fan Performance (Air Foil) — 50MP70MAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.7

Page 25 - System Check

Table 16 — Fan Performance (Air Foil) — 50MP90PAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.7

Page 26

Table 17 — Fan Performance (Air Foil) — 50MP10RAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.7

Page 27

Table 18 — Air Quantity Limits (cfm)UNIT SIZE50MPMINIMUM MAXIMUM62L 16,000 32,00070M 18,000 36,00082N 21,000 42,00090P 23,000 46,00010R 26,000 52,000C

Page 28

KEYPAD AND DISPLAY MODULE (HSIO)CONFIGURATIONIMPORTANT: The HSIO (human sensor input/output)keypad and display module is required for initial start-up

Page 29

The fan operation type should also be configured foruse in occupied time periods. Fan operation can beset to continuous or auto. To set, press to enter

Page 30

Table 22 - Basic Configuration DataSET POINT SUBFUNCTION DISPLAY DEFAULT RANGEUnit TypeTYPE 1 = VAV CV = 0, VAV = 1CV Fan ModeFANM 1 (Continuous) Auto

Page 31

During Unoccupied period with demand, the control willenergize fan contactor when demand is sensed.After fan sta-tus is confirmed, operating routines w

Page 32

Low Temperature Override —This override function pro-tects against rapid load decreases by removing a stage every30 seconds when required based on tem

Page 33 - ENTHALPY

Table 23 — 50MP Units MPG and SMG Recommended Starting ValuesGAINSERVICESUBFUNCTIONGAIN VALUECVApplicationVAVApplicationHeating Coil MPG 7 8.0 8.0Heat

Page 34

Table 1 — Physical DataBASE UNIT 50MP 62L 70M 82NNOMINAL CAPACITY (tons) 80 90 105OPERATING WEIGHT (lb)Base Unit 16,550 17,800 22,400Copper Condenser

Page 35 - 3 1 to 10

PROCESSOR MODULE NO. 2 — The PSIO2 module sup-ports the sensors used for:• humidity control• outdoor-air cfm• indoor-air quality (IAQ)• smoke control•

Page 36 - Initial Check

Table 25 — HSIO Keypad and Display Module Functions and SubfunctionsSUBFUNCTIONNO.FUNCTIONSStatusHistory Schedule Service Set Point Test1CurrentAlarms

Page 37

Table 26 — VFD DisplayDISPLAY ACTIONFref Not used.FoutDisplays the output frequency at which the VFD iscurrently operating. This is a display only fun

Page 38 - Control Loop Checkout

latched for easy opening. Remove screws to remove innerpanels. Outer panels can be held open for service and in-spection by using a door retainer on e

Page 39

LubricationCOMPRESSORS — Each compressor is correctly chargedat the factory. Refer to 06E Compressor Service Manuals ifadditional information regardin

Page 40

Fig. 45 — Charging Chart — Unit 50MP62LFig. 46 — Charging Chart — Unit 50MP70MFig. 47 — Charging Chart — Unit 50MP82N45

Page 41

Compressor Suction and Discharge ServiceValves —Each compressor is provided with suction anddischarge service valves. With these valves, the compresso

Page 42 - ServiceAccess —

3. Before tensioning the belts, equalize belt slack so that itis on the same side of the belt for all belts. Failure to doso may result in uneven belt

Page 43

PULLEY ALIGNMENT — For proper belt life, the motorand fan pulleys must be properly aligned. To check, first turnoff unit power. Place a straightedge ag

Page 44

Never connect main circuit output terminals T1, T2, andT3 toAC main circuit power supply.Always ground the VFDusing the designated ground terminal. Re

Page 45

Table1 — Physical Data (cont)BASE UNIT 50MP 90P 10RNOMINAL CAPACITY (tons) 115 120OPERATING WEIGHT (lb)Base Unit 24,750 25,100Copper Condenser Coils 9

Page 46

11. Using the HSIO keypad and display module, pressto verify that the software version matches the versionnumber shown on the PSIO label.12. Press to

Page 47

IMPORTANT: Check for proper fan rotation (clock-wise viewed from above). If necessary to reverse, switchleads.Compressor Removal — Access to the pump

Page 48 - Protective Devices

TROUBLESHOOTING AND DIAGNOSTICSPROBLEM SOLUTIONCOMPRESSOR DOES NOT RUNContactor Open1. Power off. 1. Restore power.2. Fuses blown in field power circui

Page 49 - Processor Module(s) (PSIO)

TROUBLESHOOTING AND DIAGNOSTICS (cont)PROBLEM SOLUTIONCOMPRESSOR RUNNING BUT COOLING INSUFFICIENTSuction Pressure Low1. Refrigerant charge low. 1. Add

Page 52

PACKAGED SERVICE TRAININGOur packaged service training programs provide an excellent way to increase your knowledge of theequipment discussed in this

Page 53

START-UP CHECKLISTMODEL NO.:DATE:SERIAL NO.:TECHNICIAN:PRE-START-UP:M VERIFY THAT UNIT IS LEVELM VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED F

Page 54

PRELIMINARY CHECKLIST ITEMS (cont)CHANGES TO DEFAULT VALUESM RECORD ALL CHANGES MADE TO FACTORY DEFAULT VALUESSTART-UPCHECK EVAPORATOR FAN SPEED AND R

Page 55

CONTROL CONFIGURATIONKEYBOARDENTRYDISPLAYDESCRIPTIONVALUES IN [ ] INDICATE FACTORY DEFAULTSLOG ONEnter password followed byLOGGEDON Logged on okayFACT

Page 56 - PACKAGED SERVICE TRAINING

Table 2 — Optional Power Exhaust SpecificationsUNIT 50MP 62L 70M 82NType 100% Mod 100% Non Mod 100% Mod 100% Non Mod 100% Mod 100% Non ModMotor Hp 30 3

Page 57 - START-UP CHECKLIST

CONSTANT VOLUME CONTROL CONFIGURATIONKEYBOARDENTRYDISPLAYDESCRIPTIONFACT CONFIGFANM Fan ModexFANMx Select Fan Mode (Auto. = 0, Cont. = 1)ECONOMIZER Co

Page 58

NOTES:1. Roof curb is shipped disassembled.2. Roof curb: 14 ga. [VA03-56] Stl.3. Dimensions in [ ] are in millimeters.4. To prevent standing water in

Page 59

NOTES:1. Roof curb is shipped disassembled.2. Roof curb: 14 ga. [VA03-56] Stl.3. Dimensions in [ ] are in millimeters.4. To prevent standing water in

Page 60

UNITSIZE50MPWEIGHT(See Note 3)ABC1(See Note 2)C2(See Note 2)DE Flb kg mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in.62L 16,550

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