Carrier 58GFA User Manual

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58DFA, 58GFA
Induced-Combustion Furnaces
Service and Maintenance Instructions
For Sizes 065-150 Series 120
NOTE: Read the entire instruction manual before starting the
installation.
Index Page
SAFETY CONSIDERATIONS.....................................................1
CARE AND MAINTENANCE..................................................1-8
Air Filter Arrangement..........................................................2-3
Blower Motor and Wheel......................................................3-4
Cleaning Heat Exchanger......................................................4-5
Electrical Controls and Wiring .............................................5-6
Pilot ...........................................................................................6
Troubleshooting ........................................................................6
Unit Wiring Diagram................................................................7
Troubleshooting Chart ..............................................................8
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code NFPA No. 54-
1992/ANSI Z223.1-1992 (NFGC). In Canada, refer to the current
edition of the National Standard of Canada CAN/CGA-B149.1-
and .2-M91 Natural Gas and Propane Gas Installation Codes
(NSCNGPIC). Wear safety glasses and work gloves. Have fire
extinguisher available during start-up and adjustment procedures
and service calls.
Recognize safety information. This is the safety-alert symbol
.
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal word DANGER, WARNING, or CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard that could
result in personal injury or death. CAUTION is used to identify
unsafe practices which would result in minor personal injury or
product and property damage. NOTE is used to highlight sugges-
tions that will result in enhanced installation, reliability, or
operation.
Fig. 2—Model 58GFA Upflow
A92057
Fig. 1—Model 58DFA-
Downflow
A92058
®
ama
CANADIAN GAS ASSOCIATION
A PPR O V ED
R
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a
PC 101 Catalog No. 565-801 Printed in U.S.A. Form 58D,G-3SM Pg 1 11-93 Replaces: 58D,G-2SM
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1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - Induced-Combustion Furnaces

58DFA, 58GFAInduced-Combustion FurnacesService and Maintenance InstructionsFor Sizes 065-150 Series 120NOTE: Read the entire instruction manual before

Page 2

The ability to properly perform maintenance on this equip-ment requires certain expertise, mechanical skills, tools, andequipment. If you do not posse

Page 3 - Fig. 5—Model 58DFA Downflow

b. Remove blower access door after removing 2 screws.c. Reach up behind top plate, tilt filters toward center ofreturn-air plenum, remove filters, and

Page 4

9. Mark blower wheel, motor, and motor support in relation toblower housing before disassembly to ensure proper reassem-bly.10. Loosen setscrew holdin

Page 5 - OF BURNER CARRYOVER

(6.) Insert brush end of cable in lower opening of cell, andproceed to clean 2 lower passes of cell in same manneras 2 upper passes.(7.) Repeat forego

Page 6

Fig. 8—Heating and Cooling Application Wiring DiagramA78461115-VOLT FIELD-SUPPLIEDFUSEDDISCONNECT AUXILIARYJ-BOX CONTROLBOX24-VOLTTERMINALB

Page 7 - Fig. 9—Unit Wiring Diagram

Fig. 9—Unit Wiring DiagramA92176FU1IDRPL1-3PR-1PR-2SEC-1SEC-2TRAN24VAC115VACBLWMLOMED LOMED HIHICOMCAPL2COM4321CCFRHFRPL4NOTE#4NOTE#8EAC-1EAC-2L1ILKEQ

Page 8

A91253Is 24VACacross pressureswitch N/O contact& screw C onboard?YESNOIs 24VACacross pressureswitch N/O contact& screw C onboard?Is he

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