Carrier 38QB User Manual

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Number One
AirConditbninq
Maker
e
Installation, Start-Up
and Service Instructions
Division of
Carrier Corporation
Carrier Parkway • Syracuse NY 13221
Heat Pump — Outdoor Section
CONTENTS
Page
SAFETY CONSIDERATIONS............................. 1
INSTALLATION
.................................................
1-6
Step 1 —Check Equipmentand Jobsite.. 1
UNPACK UNIT
INSPECT EQUIPMENT
COMPLETE OR CONSIDER SYSTEM
REQUIREMENTS
Step 2 — Mount Outdoor Heat Pump ... 2
ON THE GROUND: MOUNT ON A
SOLID, LEVEL CONCRETE PAD
ON THE ROOF: MOUNT ON A LEVEL
PLATFORM OR FRAME
Step 3 — Make Piping Connections
....................
2-5
REPLACE THE ACCURATER™ RE
FRIGERANT CONTROL PISTON IN
THE INDOOR COIL AS REQUIRED
CONNECT REFRIGERANT LINES
Step 4 — Make Electrical Connections... 5-6
INSTALL A BRANCH CIRCUIT
DISCONNECT PER NEC
ROUTE LINE POWER LEADS
INTO UNIT
CONNECT GROUND LEAD AND
POWER WIRING
SEE INDOOR UNIT AND ELECTRIC
HEATER INSTALLATION, START-UP
AND SERVICE INSTRUCTIONS
CONNECT CONTROL POWER
WIRING (24 v)
START-UP..........................................................6-8
SERVICE
..........................................................
8-16'*
MAINTENANCE
.............................................
16-19
SAFETY CONSIDERATIONS
Installation and servicing of air conditioning
equipment can be hazardous due to system pres
sure and electrical components. Only trained and
qualified service personnel should install, repair or
service air conditioning equipment.
Untrained personnel can perform basic mainte
nance functions of cleaning coils and cleaning and
replacing filters. All other operations should be per
formed by trained service personnel. When working
on air conditioning equipment, observe precautions
in the literature, tags and labels attached to the unit
and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and
work gloves. Use quenching cloth for brazing opera
tions. Have fire extinguisher available for all brazing
operations.
INSTALLATION
Step 1 — Check Equipment and Jobsite
UNPACK UNIT Move to final location. Lift
carton off, taking special care not to damage service
valves or grilles.
INSPECT EQUIPMENT — File claim with ship
ping company if shipment is damaged or incomplete.
COMPLETE OR CONSIDER SYSTEM RE
QUIREMENTS before installing the 38QB.
Consult local building codes and National Elec
trical Code (NEC) for special installation
requirements.
When installing, allow sufficient space for airflow
clearance, wiring, refrigerant piping and servicing.
Position so water or ice from roof cannot drop
directly on top of unit.
Make provisions for condensate drainage and
defrost water disposal whether unit is installed on
ground or roof. (Ensure unit basepan drainage holes
are not blocked.) See Step 2 for details. Roof instal
lation method for 38QB depends on building con
struction and special requirements of local codes.
Be sure that roof can support unit weight.
It is recommended that 38 QB units be used with
Carrier approved indoor sections; see Table I.
System Refrigerant Control on 38QB units and
matching Carrier indoor units is a factory-installed
AccuRater device (bypass-type). Bypass-type Accu-
Rater components are discussed in the service sec
tion of this booklet. The AccuRater piston has a
refrigerant metering hole thru it and is field replace
able. Table 1 indicates indoor units for which the
required replacement piston is factory supplied with
specified 38QB outdoor unit. Replace piston as
described under AccuRater Servicing on page 15.
© Carrier Corporation 1983 Form 38QB-7SIM
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1 2 3 4 5 6 ... 19 20

Summary of Contents

Page 1 - Heat Pump — Outdoor Section

Number OneAirConditbninqMakereInstallation, Start-Up and Service InstructionsDivision of Carrier CorporationCarrier Parkway • Syracuse NY 13221Heat Pu

Page 2

coil section. Lift fan orifice/control ring after pinching and pressing down on 3 plastic pins of tube supports.5. Remove louvered casing by ta

Page 3 - - Accessory Mounting Rack

(kPa)PRESSURE AT SUCTION SERVICE VALVEFig. 10 — 38QB018 with 28HQ,VQ024, 40AQ024, or 40DQ024 Cooling Cycle Charging ChartFig. 12 — 38QB024with 28HQ,VQ

Page 4 - Table 3 — Accessories

PSIG(kPa)62 64 66 68 70 72 74 76 78 80 82 84(427) (441) (455)(469)(483)(496)(5I0) (524)(538)(552) (565)(579) PRESSURE AT SUCTION SERVICE VA

Page 5

64 68 72 76 80 84PSIG (441) (469) (496) (524) (552) (579)(kPa) PRESSURE AT SUCTION SERVICE VALVEFig. 18 — 38QB042 with 40QB,QH042, 28HQ,VQ

Page 6 - START-UP

360(2482)340(2344)3 300 > (2069) 01aS 280 5 (1931)!;I 260« (1793)240(1655)220(1517)ÌFH-r^. ;TT: (li4 ì it-4 f4-rii^P 62 F pi (I6.6C)Pi:|T|C=•1

Page 7

With a low-side leak there is always some pressure in the liquid line. However, compressor motor temperature increases because of insufficient s

Page 8

MAINTENANCEFig. 25 — Carrier Compatible FittingCondenser Fan Motor Removal1. Shut off power to unit. Failure to do so may result in electr

Page 9 - Table 6 — Service Data

3. Clean coil using vacuum cleaner and its crevice tool (see Fig. 27). Work crevice tool vertically making sure tool only touches

Page 10

TROUBLESHOOTIIMG CHART — COOLING CYCLE

Page 11

TROUBLESHOOTING CHART — HEATING CYCLEVO

Page 12

^ Table 1 — Carrier Approve^^6^ SystemsOUTDOORUNIT38QBREQUIREDOUTDOORPISTONSIZEINDOOR UNIT MODEL 8i SIZEREQUIREDINDOORPISTONSIZE0153828HQ.VQ018 40AQ01

Page 13 - 64 68 72 76 80 84

For replacement items use Carrier Specified PartsManufacturer reserves the right to discontinue, or change at any time, specifications or designs with

Page 14

I'-O" (305 mm) GRAVEL APRONГ-И" (584mm) DIAM‘marker tape(HIDDEN)б" (152 mm)THICKCONCRETE MOUNTING PAD FOR 38QB0I52-6" (762mm)

Page 15 - Compatible Fitting Repair

Table 3 — AccessoriesPART NO.DESCRIPTIONUNIT 38QB99TZ90040106Low-Voltage Control — Honeywell Thermostat HH07AT171 and Thermostat Subbase HH93AZ1

Page 16

REPLACE THE ACCURATER™ REFRIGERANT CONTROL PISTON IN THE INDOOR COIL AS REQUIRED before connecting refrigerant lines. See Table I.

Page 17

Table 4 — Electrical Data (60 Hz)UNIT38QBV/PHOPERVOLTAGE*COMPRFANFLABRANCH CIRCUITMin Wire Size (AWG)tMax \'Vire ; 1 Min Gnd Wire SizelMax Fuse**

Page 18

THERMOSTATANDSUBBASE40AQ OR 40QB FAN COIL COOLING CONTROL KIT TERMINAL BOARD380BTERMINALBOARD(38QB/40AQ 0R40QB WITHOUT ELECTRIC HEATER)THERMOSTATANDSU

Page 19

MOUNT SUPPLEMENTAL HEAT RELAY in convenient location on indoor unit. Attach with sheet metal screw.To Start Unit — (Make sure crankcas

Page 20

Table 6 — Service DataTable 7 — Compressor Data (60 Hz)UNIT 38QB 015018 024030 036 042048;060R-22CHG (lb)406 27 27 3 7 8 8 58 68 0AccuRator-'-&ap

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