Carrier 50TFQ008-012 User Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500019-01 Printed in U.S.A. Form 50TFQ-9SI Pg 1 9-05 Replaces: 50TFQ-7SI
Book 1 4
Tab 5a 5a
Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS .........................1
INSTALLATION ...................................1-43
Step 1— Provide Unit Support.......................1
ROOF CURB
SLAB MOUNT
ALTERNATE UNIT SUPPORT
Step 2 — Field Fabricate Ductwork ..................3
Step 3 — Install Condensate Drain Line
and External Trap .................................3
Step 4 — Rig and Place Unit .........................3
POSITIONING
Step 5 — Make Electrical Connections ..............7
FIELD POWER SUPPLY
FIELD CONTROL WIRING
DEFROST BOARD
HEAT ANTICIPATOR SETTINGS
Step 6 — Adjust Factory-Installed Options .........12
DISCONNECT SWITCH
CONVENIENCE OUTLET
NOVAR CONTROLS
MANUAL OUTDOOR-AIR DAMPER
PREMIERLINK™ CONTROL
OPTIONAL ECONOMI$ER IV AND ECONOMI$ER2
ECONOMI$ER IV STANDARD SENSORS
ECONOMI$ER IV CONTROL MODES
Step 7 — Adjust Indoor-Fan Speed .................25
PRE-START-UP .....................................44
START-UP .......................................44-47
SERVICE ........................................47-49
TROUBLESHOOTING ............................49-53
INDEX ..............................................54
START-UP CHECKLIST .......................... CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguisher available for all brazing operations.
INSTALLATION
Unit is shipped in the vertical configuration. To convert to
horizontal configuration, remove side duct opening covers. Us-
ing the same screws, install covers on vertical duct openings
with the insulation-side down. Seals around duct openings
must be tight.
Step 1 — Provide Unit Support
ROOF CURB Assemble and install the accessory roof curb
in accordance with instructions shipped with the curb. See
Fig. 1. Install insulation, cant strips, roofing felt, and counter
flashing as shown. Ductwork must be attached to curb. If
electric or control power will be routed through the basepan,
use the proper accessory kit listed in Fig. 1, available from your
local distributor. Attach the accessory thru-the-bottom service
connections to the basepan in accordance with the accessory
installation instructions. Connections must be installed before
the unit is set on the roof curb.
The roof curb should be level. Unit leveling tolerances are
shown in Fig. 2. This is necessary for the unit drain to function
properly. Refer to Accessory Roof Curb Installation Instruc-
tions for additional information as required.
Before performing service or maintenance operations on
unit, turn off main power switch to unit and install lockout
tag. Ensure voltage listed on unit data plate agrees with
electrical supply provided for the unit. Electrical shock
could cause personal injury.
IMPORTANT: The gasketing of the unit to the roof curb is
critical for a water-tight seal. Install gasket supplied with
the roof curb as shown in Fig. 1. Improperly applied gasket
can also result in air leaks and poor unit performance.
50TFQ008-012
Single-Package Rooftop
Heat Pump Units
Page view 0
1 2 3 4 5 6 ... 55 56

Summary of Contents

Page 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2 - Fig. 1 — Roof Curb Details

10Table 3B — Electrical Data (Units With Electrical Convenience Outlet)NOTE: Legend and Notes for Electrical Data are on page 11.50TFQUNIT SIZENOMINAL

Page 3 - External Trap —

11Table 3B — Electrical Data (Units With Electrical Convenience Outlet) (cont)LEGEND*Heaters are field installed only.†Used to determine minimum disco

Page 4 - Fig. 5 — Rigging Details

12FIELD CONTROL WIRING — Install a Carrier-approvedaccessory thermostat assembly according to the installationinstructions included with the accessory

Page 5 - Table 1 — Physical Data

13Table 4 — Heat Anticipator Settings*kW is based on 240, 480, or 575 v.CONVENIENCE OUTLET — An optional convenience out-let provides power for roofto

Page 6 - Fig. 6 — Base Unit Dimensions

14PREMIERLINK™ CONTROL — The PremierLink control-ler is compatible with Carrier Comfort Network® (CCN)devices. This control is designed to allow users

Page 7 - 575-3-60

15Table 5 — PremierLink™ Sensor Usage*PremierLink control requires Supply Air Temperature sensor 33ZCSENSAT andOutdoor Air Temperature Sensor HH79NZ01

Page 8

16TB-1RY1Y2W1W2GCX12345678TB-312345678TB-212345678J6ANAL OGJ50-20mAINJ4DISCRETEJ1PWRJ2COMMSJ90-20 mAJ8RelaysHK50AA039BRNBRNWHTWHTREDPNKPNKORNORNORNORN

Page 9

17Enthalpy Sensors and Control— The enthalpy control(HH57AC077) is supplied as a field-installed accessory to beused with the economizer damper contro

Page 10

18OPTIONAL ECONOMI$ER IV AND ECONOMI$ER2 —See Fig. 19 for EconoMi$er IV component locations. SeeFig. 20 for EconoMi$er2 component locations.NOTE: Thes

Page 11

196. Insert the hood divider between the hood sides. SeeFig. 24 and 25. Secure hood divider with 2 screws oneach hood side. The hood divider is also u

Page 12 - Field Wiring

2Fig. 1 — Roof Curb Details

Page 13

20435286711011912PINKVIOLETBLACKBLUEYELLOWNOTE 1NOTE 3RUN500 OHMRESISTOR-+OPTIONAL COSENSOR4-20mAOUTPUT50HJ540573ACTUATORASSEMBLYREDWHITEECONOMISER2 P

Page 14

21ECONOMI$ER IV STANDARD SENSORSOutdoor Air Temperature (OAT) Sensor— The outdoor airtemperature sensor (HH57AC074) is a 10 to 20 mA deviceused to mea

Page 15

22Differential Dry Bulb Control— For differential dry bulbcontrol the standard outdoor dry bulb sensor is used in conjunc-tion with an additional acce

Page 16 - PremierLink

23CONTROLCURVEABCDCONTROL POINTAPPROX. °F (°C)AT 50% RH73 (23)70 (21)67 (19)63 (17)12 14 16 18 20 22 24 26 28

Page 17 - C7400A1004

24Exhaust Set Point Adjustment— The exhaust set point willdetermine when the exhaust fan runs based on damper position(if accessory power exhaust is i

Page 18

25CO2sensor to the actuator when the CO2concentration in thespace is at 1100 ppm. The DCV set point may be left at 2 voltssince the CO2sensor voltage

Page 19

26To align the fan and motor pulleys:1. Loosen the fan pulley setscrews.2. Slide the fan pulley along the fan shaft.3. Make angular alignment by loose

Page 20

27Table 10 — Fan Rpm at Motor Pulley Settings**Approximate fan rpm shown.†Indicates standard motor and drive package.**Indicates alternate drive packa

Page 21

28Table 12 — Fan Performance, 50TFQ008 — Vertical Discharge Units; Standard Motor and Drive*LEGEND*Motor drive range: 590 to 840 rpm. All other rpms r

Page 22

29Table 13 — Fan Performance, 50TFQ008 — Vertical Discharge Units; Alternate Motor and Drive*LEGEND*Motor drive range: 685 to 935 rpm. All other rpms

Page 23 - 1100 ppm

3SLAB MOUNT (Horizontal Units Only) — Provide a levelconcrete slab that extends a minimum of 6 in. beyond the unitcabinet on all sides. Install a grav

Page 24

30Table 14 — Fan Performance, 50TFQ008 — Vertical Discharge Units; High-Static Motor and Drive*LEGEND*Motor drive range: 860 to 1080 rpm. All other rp

Page 25

31Table 15 — Fan Performance, 50TFQ009 — Vertical Discharge Units; Standard Motor and Drive*LEGEND*Motor drive range: 685 to 935 rpm. All other rpms r

Page 26 - MOTOR MOUNTING

32Table 16 — Fan Performance, 50TFQ009 — Vertical Discharge Units; High-Static Motor and Drive*LEGEND*Motor drive range: 860 to 1080 rpm. All other rp

Page 27

33Table 17 — Fan Performance, 50TFQ012 — Vertical Discharge Units; Standard Motor and Drive*LEGEND*Motor drive range: 685 to 935 rpm. All other rpms r

Page 28

34Table 18 — Fan Performance, 50TFQ012 — Vertical Discharge Units; Alternate Motor and Drive*LEGEND*Motor drive range: 835 to 1085 rpm. All other rpms

Page 29

35Table 19 — Fan Performance, 50TFQ012 — Vertical Discharge Units; High-Static Motor and Drive*LEGEND*Motor drive range: 830 to 1130 rpm. All other rp

Page 30

36Table 20 — Fan Performance, 50TFQ008 — Horizontal Discharge Units; Standard Motor and Drive*LEGEND*Motor drive range: 590 to 840 rpm. All other rpms

Page 31

37Table 21 — Fan Performance, 50TFQ008 — Horizontal Discharge Units; Alternate Motor and Drive*LEGEND*Motor drive range: 685 to 935 rpm. All other rpm

Page 32

38Table 22 — Fan Performance, 50TFQ008 — Horizontal Discharge Units; High-Static Motor and Drive*LEGEND*Motor drive range: 860 to 1080 rpm. All other

Page 33

39Table 23 — Fan Performance, 50TFQ009 — Horizontal Discharge Units; Standard Motor and Drive*LEGEND*Motor drive range: 685 to 935 rpm. All other rpms

Page 34

4NOTES:1. Dimension in ( ) is in millimeters.2. Hook rigging shackles through holes in base rail, as shown in detail “A.”Holes in base rails are cente

Page 35

40Table 24 — Fan Performance, 50TFQ009 — Horizontal Discharge Units; High-Static Motor and Drive*LEGEND*Motor drive range: 860 to 1080 rpm. All other

Page 36

41Table 25 — Fan Performance, 50TFQ012 — Horizontal Discharge Units; Standard Motor and Drive*LEGEND*Motor drive range: 685 to 935 rpm. All other rpms

Page 37

42Table 26 — Fan Performance, 50TFQ012 — Horizontal Discharge Units; Alternate Motor and Drive*LEGEND*Motor drive range: 835 to 1085 rpm. All other rp

Page 38

43Table 27 — Fan Performance, 50TFQ012 — Horizontal Discharge Units; High-Static Motor and Drive*LEGEND*Motor drive range: 830 to 1130 rpm. All other

Page 39

44PRE-START-UPProceed as follows to inspect and prepare the unit for initialstart-up:1. Remove all access panels.2. Read and follow instructions on al

Page 40

45Heating — To start the unit, turn on the main power supply.Set the thermostat at HEAT position at a setting above roomtemperature, the fan at AUTO p

Page 41

46• If SAT > SASP + 5 and economizer position >80%,economizer will go to minimum position for 3 minutes oruntil SAT > 68 F.• If compressor no

Page 42

47HEATING, UNIT WITH ECONOMI$ER2, PREMIERLINK™CONTROL AND A ROOM SENSOR — Every 40 secondsthe controller will calculate the required heat stages (maxi

Page 43

48FILTERS — Clean or replace at the start of each heating andcooling season, or more often if operating conditions require it.Replacement filters must

Page 44

49TROUBLESHOOTINGUnit Troubleshooting —For unit troubleshooting, re-fer to Fig. 50 and Table 28.EconoMi$er IV Troubleshooting — See Table 29for EconoM

Page 45 - Operating Sequence

5Table 1 — Physical DataLEGENDBhp — Brake Horsepower*Weightof14-in.roofcurb.UNIT SIZE 50TFQ 008 009 012NOMINAL CAPACITY (tons) 71/281/210OPERATING WEI

Page 46

505. Turn the DCV set point potentiometer CW until the DCVLED turns off. The DCV LED should turn off when thepotentiometer is approximately 9 v. The a

Page 47 - Cleaning —

51Fig. 50 — Typical Unit Wiring Schematic (208/203-3-60 Unit Shown)LEGENDC—Contactor, CompressorCAP — CapacitorCB — Circuit BreakerCLO — Compressor Lo

Page 48

52Table 28 — Heating and Cooling TroubleshootingPROBLEM CAUSE REMEDYCompressor and Outdoor FanWill Not Start.Power failure. Call power company.Fuse bl

Page 49 - Unit Troubleshooting —

53Table 29 — EconoMi$er IV Input/Output Logic*For single enthalpy control, the module compares outdoorenthalpy to the ABCD set point.†Power at N termi

Page 50

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 52

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 53

6Fig. 6 — Base Unit Dimensions

Page 54 - Tab 5a 5a

7Step 5 — Make Electrical ConnectionsFIELD POWER SUPPLY — All units except 208/230-vunits are factory-wired for the voltage shown on the unit name-pla

Page 55

8Table 2 — Electric Heating Capacities*Two heater packages required to provide kW indicated.†Use CRSINGLE008A00 for units with an electrical convenien

Page 56 - III. START-UP:

9Table 3A — Electrical Data (Units Without Electrical Convenience Outlet) (cont)NOTE: Legend and Notes for Electrical Data are on page 11.50TFQUNIT SI

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