Carrier 19CB User Manual

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Carrier
Airconditioning
Company
G
V
Hermetic Centrifugal Liquid Chillers
CONTENTS
INTRODUCTION
General
Job Data Required
Equipment Required
INITIAL PREPARATION
Machine Tightness
Check for Large Leaks
Check for Small Leaks
Check Leakage Rate
Machine Dehydration
Pumpout Procedures
Oil Charge
Oil Heater
Refrigerant Charge
Inspect Piping
Field Wiring
Check Starter
Check Operation of Safety Controls
Purge
Air Supply (Pneumatic Controls Only)
START-UP
Before Starting Machine
Compressor Rotation
Compressor Operation
Checking Safety Control Settings
Setting Operating Controls — Electronic
Motor Current Calibration
Chilled Water Calibration
Setting Operating Controls — Pneumatic
FINAL MACHINE ADJUSTMENT
Trimming Refrigerant Charge
INSTRUCTING THE CUSTOMER
OPERATOR
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INTRODUCTION
General All persons involved in start-up and
operation of the 19CB machine should be famihar
with these instructions and all necessary job data
before initial start-up. Instructions are arranged in
proper sequence for machine start-up.
Job Data Required
1. List of applicable design temperatures and
pressures
2. Machine assembly, wiring and piping prints
3 19CB Installation Instructions
4. 19CB Operating and Maintenance Instructions
Equipment Required
1. Mechanic’s tools
2 Volt-ohmmeter and clamp-on ammeter
3. Manometer, absolute pressure type
4. Leak detector, halide or electronic
5. Refrigerant drum charging valve (Fig. 5)
6. 5/8-in. SAE X 3/4-in. MPT adapter
7. Five to ten ft of copper tubing or plastic hose
to fit 5/8-in. SAE connections
8. Portable vacuum pump
INITIAL PREPARATION
CAUTION: Do noi start compr&ssox or oil
pump, even for a rotation check, unless conv
pxessor is charged with <ni and machine charged
with refrigerant.
Do not apply voltage of my kina wihle
machine is under dehydration vacuum.
© Carrier Corporation 1973
Form 19CB-2SS
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Summary of Contents

Page 1 - Airconditioning

CarrierAirconditioningCompanyGVHermetic Centrifugal Liquid ChillersCONTENTSINTRODUCTIONGeneralJob Data Required Equipment RequiredINITIAL PREPARATIONM

Page 2

• ^^>4-iXwCr.- ••VJ 'ava>; «O*«®a.b.9. IfFig. 7 — Capacity Control Module (Electronic Control)Check the foregoing motor current calib

Page 3

ELECTRO-PNEUMATIC RELAYLOCKNUTS SENSITIVITY SCREW^SET POINT SCREWCOVERCONTROL AIR (OUTPUT)This control is factory calibrated to provide a line

Page 4 - FIELD PIPING

FINAL MACHINE ADJUSTMENTTrimming Refrigerant Charge — After the macliine has been placed in operation, it may be necessary to adjust t

Page 5 - ^ Combn*

ì23456 7 S 3ÎOn— Cooler— Cooler Ret:igerant Level Sight Glass— Low Refrigerant Temoerature Sulb— Thermometer Well— Machir.e Control Ceitter(See Rig.:

Page 6

1 Serial Numlser idenritica- Tior> Piste2 Oil C^iarairvg Valve3 Gii Heater Tl>erfr;ost3t4 Oil Heater ; ern-.inal Sox5 Oil Reservoir Siijf.t Gla

Page 7 - START-UP

SEPARABLE UNIONPIPING BY CARRIER FIELD PIPING1. Connect dehydration pump to cooler charging valve.2. Ensure that all valves on purge ass

Page 8 - 15 psig

r.Refrigerant Charge1. Install a charging valve in the 3/4-in. drum opening as shown in Fig. 5.3.4.Fig. 5 — Drum Charging ValveConnect a shor

Page 9 - 1 5 psid

Check Starter — Before starting the 19CB machine,open the main disconnect and check starter.1. Remove contactor arc chutes. Be sure contactors

Page 10 - (Electronic Control)

With OIL PUMP button depressed, alternately stop and restart chilled water and condenser water pumps. SAFETY CIRCUIT and LOAD RECYCLE li

Page 11

knob on demand limit control at 100% and turn calibration screw fully clockwise.Place a clamp-on ammeter on one of the 3 starter lead

Page 12

SAFETY OR CONTROL DEVICETable 4 — Setting Safety Controls (contd)SAFETY OR CONTROL DEVICE5. Low Oil Pressure Cutout (Fig, 2)RESERVOIR PRESSURE-:^,RAN

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