Carrier 50JB034 Specifications

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Controls, Operation,
and Troubleshooting
CONTENTS
Page
SAFETY CONSIDERATIONS ...................2
GENERAL ...................................2-4
Carrier Comfort Network System
Architecture ...............................2
PIC Rooftop Information ......................4
Digital Air Volume (DAV) Linkage .............4
MAJOR CONTROL COMPONENTS ............4-8
General ......................................4
PROCESSOR MODULE NO . 1 (Standard)
CONTROL OPTION MODULE
HIGH-VOLTAGE RELAY MODULES (DSIO1 and
DSIO2)
KEYPAD AND DISPLAY MODULE (HSIO)
ECONOMIZER ACTUATORS
VARIABLE FREQUENCY DRIVES
INLET GUIDE VANES
MODULATING POWER EXHAUST
THERMISTORS AND REFRIGERANT PRESSURE
TRANSDUCERS
FAN STATUS PRESSURE SWITCH
CHECK FILTER PRESSURE SWITCH
Optional and Accessory Control
Components ..............................6
SPACE TEMPERATURE SENSOR (T-55)
SPACE TEMPERATURE SENSOR (T-56)
HUMIDITY (RH) SENSORS
INDOOR AIR QUALITY (CO
2
) SENSORS
OUTDOOR AIR VOLUME CONTROL
HUMIDIFIER DEVICES
HYDRONIC COIL AND CONTROL VALVE
CONTROLS AND FUNCTIONS ...............8-33
Definitions ...................................8
Accessing the Control System
(HSIO) .....................................9
KEYPAD AND DISPLAY MODULE (HSIO)
STANDBY/RUN MODE
SUMMARY DISPLAY
ACCESSING FUNCTIONS AND SUBFUNCTIONS
OPERATING MODE DISPLAY
LOGON AND LOGOFF/PASSWORD
DATA RESET
CHANGING DISPLAY FOR METRIC UNITS
Basic System Functions .....................12
BASIC SYSTEM
STANDBY
SUPPLY FAN
COOLING
HEATING
Service Group ..............................16
ALERTS AND ALARMS
QUICK TEST
Schedules Group ...........................18
TIME SCHEDULES
Page
TIMED DISCRETE OUTPUT
TIMED OVERRIDE
OPTIMAL START
OPTIMAL STOP (CV Units Only)
Economizer and Power Exhaust Group .......20
ECONOMIZER
NIGHTTIME FREE COOLING
MODULATING POWER EXHAUST
Smoke Control Group .......................24
PRESSURIZATION
EVACUATION
SMOKE PURGE
FIRE SHUTDOWN
Special Ventilation Group ....................25
INDOOR AIR QUALITY (IAQ)
IAQ (Pre-Occupancy) PURGE
OUTDOOR AIR CONTROL (OAC)
IAQ/OAQ REHEAT
Dehumidification and Humidifier Group ......28
DEHUMIDIFICATION AND REHEAT
HUMIDIFIER CONTROL
Supply Fan Volume and VAV Control Group ..29
SUPPLY FAN VOLUME CONTROL (VAV Only)
SUPPLY-AIR TEMPERATURE RESET FROM
SPACE TEMPERATURE (VAV Units Only)
SUPPLY-AIR TEMPERATURE RESET
(External Signal)
Remote Controls Group .....................30
REMOTE START
SPACE TEMPERATURE OFFSET (CV Only)
Special Systems Group .....................30
HYDRONIC HEATING
FREEZESTAT
LEAD/LAG OPERATION
HEAD PRESSURE/FAN CYCLING CONTROL
(Motormastert Head Pressure Control)
TRANSDUCERS AND SUCTION THERMISTORS
Carrier Comfort Network (CCN) Group .......32
DEMAND LIMIT
DIGITAL AIR VOLUME (DAV)
INSTALLATION INFORMATION .............34-42
Control Wiring ..............................34
Optional Smoke Control .....................34
Heat Interlock Relay (HIR)
Function Wiring ...........................34
Remote Reset ...............................35
Remote RUN/OCCUPIED Control .............35
Timed Discrete Output ......................40
Air Pressure Tubing .........................40
Space Temperature Sensors .................40
Humidity Sensors ...........................40
CARRIER COMFORT NETWORK
INTERFACE .............................42-44
RJ11 Plug Wiring ...........................43
48FP,JP,NP
50FB,FP,JB,JP,NB,NP
Single-Package Heating/Cooling Units
With Product Integrated Controls
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 1
Tab 1a 1b
PC 111 Catalog No. 564-989 Printed in U.S.A. Form 48/50F,J,N-1T Pg 1 6-98 Replaces: 48/50NB,NP-1T
Page view 0
1 2 3 4 5 6 ... 91 92

Summary of Contents

Page 1 - Controls, Operation

Controls, Operation,and TroubleshootingCONTENTSPageSAFETY CONSIDERATIONS ...2GENERAL ...2-4Carrier Com

Page 2 - (Fig. 1)

Table 3 — HSIO Keypad and Display Module Functions and SubfunctionsSUBFUNCTIONNO.FUNCTIONSStatusHistory Schedule Service Set Point Test1 CurrentAlarms

Page 3

Table 4 — Accessing Functions and SubfunctionsOPERATION KEYPAD ENTRY DISPLAY DESCRIPTIONTo access a function, press the subfunction number and the fun

Page 4 - General —

Table 7 — Configuring Units of Measure in DisplayDESCRIPTION HOW TO CONFIGURE SET POINT RANGESelect Units of MeasureUNITSMetric = 1;English (Imperial)

Page 5

Sequence of Operation (CV, Automatic Fan) — The fan willbe turned OFF during an Occupied period when there is nodemand for heating or cooling operatio

Page 6

Table 9 — Configuring Fan Operation (CV)DESCRIPTION HOW TO CONFIGURE SET POINT RANGESelect Auto or Continuous Operation(CV only)FANM Auto = 0; Cont = 1

Page 7 - SENSOR COVER

HEATING — The Staged Heating Control routine deter-mines the staging of the available heating system to main-tain space comfort conditions. The heatin

Page 8 - Definitions

To select the Unoccupied Heating set point, scroll downto UHSP. The current set point value will be displayed. Thedefault is 55 F. The range of accept

Page 9

Table 14 — Sensor Set Point Alert Limits and Default ValuesNAME DESCRIPTIONSUBFUNCTIONOCCUPIEDSPACE STATUSALERTDEFAULT(LOW)ALERTDEFAULT(HIGH)LOWLIMITH

Page 10

Schedules Group — This group includes Schedule Iand II, Timed Discrete Output, Timed Override, AdaptiveOptimal Start, and Adaptive Optimal Stop (avail

Page 11

OPTIMAL START — The control will compute a time pe-riod (in minutes) to start Occupied Mode Warm-up prior tostart of the Occupied Mode schedule, to ar

Page 12 - English (Imperial) = 0

CONTENTS (cont)PageSTART-UP ...44-56Initial Check ...44Set Fan Status and Check Filter Switc

Page 13

Economizer and Power Exhaust Group — Thisgroup includes Economizer,Nighttime Free Cooling, and Modu-lating Power Exhaust.ECONOMIZER — Economizer contr

Page 14

Table 19 — Configuring EconomizerDESCRIPTION HOW TO CONFIGURE AT HSIO SET POINT RANGEConfigure EconomizerECON Air = 1; None = 0*Specify Minimum Damper P

Page 15 - (CV Only)

NIGHTTIME FREE COOLING (NTFC) — Nighttime FreeCooling will start the supply fan on cool nights to pre-coolthe structure mass by using only outside air

Page 16

Table 22 — Power ExhaustFan Operation DefinitionsITEM DEFINITIONBP Actual Space PressureBPSO Building Pressure Set Point OffsetBPSP Building Pressure S

Page 17 - Return to Normal

Smoke Control Group — This group includes Pres-surization, Evacuation, Smoke Purge, and Fire Shutdown.PRESSURIZATION — Pressurization mode is used to

Page 18

Special Ventilation Group — This group includes In-door Air Quality (IAQ), IAQ (Pre-Occupancy) Purge, Out-door Air CFM Control (OAC), and IAQ/OAC Rehe

Page 19

e. Configure High Reference. Scroll down to IRH. De-fault is 2000 ppm. Range is 0 to 5000 ppm.IAQ AlgorithmsIQMP = ECON + 100 x IAQG x (Demand)/IAQSWhe

Page 20

Table 28 — Outdoor Air Control DefinitionsITEM DEFINITIONECON Economizer PositionOAC Outdoor Air ControlOCS OAC Cfm Set PointOCMX OAC Minimum Damper Po

Page 21

Dehumidification and Humidifier Group — Thisgroup includes Dehumidification and Reheat, and Humidi-fier Controls.DEHUMIDIFICATION AND REHEAT — Dehumidifica

Page 22

Sequence of Operation (Discrete-Output Device)1. If the supply fan is off, then the humidifier will be off.2. If the Occupancy Schedule indicates Unocc

Page 23

NETWORK OPTIONSREMOTECCN SITEAUTODIALGATEWAYNON CARRIER HVAC EQUIPMENTFIDTERMINAL SYSTEMMANAGERASI TCUROOFTOP UNIT DAV AIRTERMINALTCUTCU

Page 24

Space Temperature (SPT) is compared to Occupied Cool-ing set point (OCSP). If the SPT is below OCSP, the resetvalue is calculated. If the reset value

Page 25

Sequence of Operation1. If the supply fan is OFF, or if Unoccupied Free Coolingis active, the heating value is modulated to maintain de-sired minimum

Page 26

Table 37 — Head Pressure Control DefinitionsITEM DEFINITIONSHPSP Head Pressure Set PointMMAS MotormasterT Function ConfigurationSCT Saturated Condensing

Page 27

Configuration — To configure:1. Enable Demand Limit. Press to enter the sub-function. Scroll down to DLEN. Press toENTERenable.2. Select Loadshed Groups

Page 28

INSTALLATION INFORMATIONControl Wiring— See Fig. 14 - 29 for connections tounit. The recommended types of control wiring for unit de-vices are listed

Page 29

Remote Reset — The unit controls allow for remote in-put from an energy management system (EMS) or some otherinput to offset the space temperature set

Page 30 - (CV only)

SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4REDBLKREDBLKREDBLKREDBLKTO PROCESSORMODULE NO. 1REDBLK2TB2SIZES054-074SIZES034-0481TB331SPACE TEMPERATURE AVERAGING

Page 31

Fig. 17 — Differential Enthalpy SensorLEGENDDSIO — Relay ModuleFig. 18 — Remote RUN/UNOCCUPIED Control19J7PSIO NO. 222252814TB2SIZES034-0485TB2SIZES05

Page 32

TO 24-VISOLATEDTRANSFORMERBRNREDCFM ACYOUTDOOR AIR24V24V+-PNKBLKPSIONO. 2CH. 35LEGENDTB — Terminal BlockField WiringComponent TerminalTerminal Bl

Page 33

+_BLKWHTRED+_BLKWHTRED+_BLKWHTRED+_BLKWHTREDDPT1DPT2SPT1SPT2BLKBLKBLKBLKBLKREDREDBRNBRNWHTWHTRESRESBLKREDWHTWHTWHTWHTRESRES781011131410K OHM 1/2 WATT

Page 34

bus with 2 or more PIC- or FID-controlled pieces of equip-ment is referred to as a Carrier Comfort Network (CCN) sys-tem. The CCN communications bus c

Page 35

Timed Discrete Output — A timed discrete output isavailable for switching on and off items such as parking lotlights. Time Schedule II ( SCHD to SCHD)

Page 36 - Field Wiring

Fig. 31 — Auxiliary Control Box Location; Size 054-074 UnitsFig. 32 — Auxiliary Control Box Details; Size 034-048 UnitsLEGENDBP — Building PressureDP

Page 37

CARRIER COMFORT NETWORK INTERFACEThe units can be connected to the CCN if desired. Thecommunication bus wiring is supplied and installed in thefield. I

Page 38

3. Remove the 4-pin female plug from the fuse and controlcircuit breaker bracket in the main control box, and con-nect the wires as follows:a. Insert

Page 39 - TRANSDUCER ACCESSORY

START-UPInitial CheckIMPORTANT: Do not attempt to start unit, even mo-mentarily, until all items on the Controls Start-Up Check-list (in installation

Page 40

Table 42 — Filter Switch Set PointFILTER TYPEINCREASEDPRESSURE DROPTO ‘‘DIRTY’’FROM PIVOT POINTAPPROXIMATECLOCKWISETURNS2-in. Throwaway 0.30 in. wg 22

Page 41 - PS — Pressure Switch

Adjusting Set PointsSET POINT FUNCTION — The Set Point function allowsthe user to view the current values set for the unit. From thisfunction, the use

Page 42

Table 43 — Set Point DirectorySET POINTSubfunction Keypad Entry Display Comment1 SET POINTSSET POINT System set pointsOHSP X Occupied heat set point X

Page 43

Table 44A — Set Point Ranges and Defaults (English Units)DISPLAYSET POINTDESCRIPTIONDEFAULTVALUEALLOWABLERANGEBPSP Building pressure set point 0.05 in

Page 44 - Initial Check

Table 45 — Operating ModesMODENO.OPERATINGMODETO CONFIGURE OPTION TO ENABLE MODEPress Display Press* Display21 Space Temperature ResetSPCRESET RSEN EN

Page 45

HIGH-VOLTAGE RELAYMODULES (DSIO1 and DSIO2)— The DSIO modules close contacts to energize evaporatorand condenser fan contactors. The modules also cont

Page 46 - Adjusting Set Points

Table 46 — Setting Daylight Savings TimeKEYBOARD ENTRY DISPLAY COMMENTSDAYLIGHTDaylight savings time field configuration of setpoint functionENM X Month

Page 47

7. Scroll through the rest of the days (press ) toto be sure that no other days have been flagged.Suppose, for this example, Tuesday was flagged for thi

Page 48 - 1.7 C 0.6 to 5.6 C

Table 47 — Schedule DirectorySCHEDULESubfunction Keypad Entry Display Comments1 OVERRIDEOVRD xHR Number of Override Hours (0 to 4 Hours);Schedule I2 P

Page 49 - Table 45 — Operating Modes

ECONOMIZER — The economizer control loop will be de-layed 2 minutes after the supply fan is turned ON, to allowsystem and temperatures to stabilize be

Page 50 - Program Time Sequences

ADAPTIVE OPTIMAL STOP (CV Applications Only) —Optimal stop is used to allow space temperature to drift toan expanded occupied set point during the las

Page 51 - Operating Sequences

Table 48 — Head Pressure/Fan Cycling ControlCONTROL LOGICUNIT CONFIGURATION STAGE OFM ON OFM OFFSTANDARD (with standard SCT sensors)(MMAS = Yes)(TRNS

Page 52 - Table 47 — Schedule Directory

Table 49 — Fan Sequence of OperationUNIT SIZES FAN ARRANGEMENT STAGE CIRCUITFAN RELAYOUTPUTRELAYCONTROLLEDFAN(S)CONTROLLED034-0381 Com MM MMC OFM12 Co

Page 53

UNIT OPERATIONUnit Operation information can be accessed through theHSIO keypad and display (field-installed accessory). See theKeypad and Display Modu

Page 54

Table 50 — Status DirectorySTATUSSubfunction Keypad Entry Display Expansion (Press key)1ALARMSALARMS CURRENT ALARMSALARM 51 COMPRESSOR A1 FAULTALARM 5

Page 55 - CONTROL OUTPUTS

Table 50 — Status Directory (cont)STATUS (cont)Subfunction Keypad Entry Display Expansion (Press key)2 ALERTS ALERTS CURRENT ALERTSALERT 150 SUPPLY AI

Page 56

Table 1 — Thermistors and Unit Operation Control Pressure TransducersSENSOR LOCATION AND FUNCTION PART NO.Unit Operation Control Pressure TransducersD

Page 57 - UNIT OPERATION

Table 50 — Status Directory (cont)STATUS (cont)Subfunction Keypad Entry Display Expansion (Press key)4 STAGES STAGES CURRENT STAGESCOOL X COOLING STAG

Page 58 - Table 50 — Status Directory

Table 50 — Status Directory (cont)STATUS (cont)Subfunction Keypad Entry Display Expansion (Press key)8 INPUTS INPUTS SYSTEM INPUTSCSA1 X COMPRESSOR A1

Page 59

Table 50 — Status Directory (cont)STATUS (cont)Subfunction Keypad Entry Display Expansion (Press key)10OUTPUTSOUTPUTS DISCRETE OUTPUTSSF X SUPPLY FAN

Page 60

If the display is ENT HGH and the user wants toENTERuse outdoor air, pressing will change the display toENT LOW/FORCE 4; overriding or ‘‘forcing’’ the

Page 61

Table 51 — Compressor Loading and Unloading Sequences (60 Hz Units) (cont)COOLINGSTAGESIZE 048 UNITSLead Circuit Lag CircuitActiveCylsPercentCapacityC

Page 62

Table 52 — Compressor Loading and Unloading Sequences (50 Hz Units)COOLINGSTAGESIZE 034 UNITSLead Circuit Lag CircuitActiveCylsPercentCapacityComp 1Un

Page 63

TROUBLESHOOTINGBy using the accessory keypad and display module andthe status function, actual operating conditions of the unitare displayed while it

Page 64

Single Circuit Stoppage — If a single circuit stops,there are several potential causes:1. Open contacts in the compressor high-pressure switch.2. Low

Page 65

Table 54 — Alarm CodesDISPLAY DESCRIPTIONACTION TAKEN BYCONTROLRESETMETHODPROBABLE CAUSE51 Compressor A1 Failure Compressor A1 shut down ManualHigh-pr

Page 66 - TROUBLESHOOTING

Table 54 — Alarm Codes (cont)DISPLAY DESCRIPTIONACTION TAKEN BYCONTROLRESETMETHODPROBABLE CAUSE77 High Pressure, Circuit BCircuitB compressor(s)shutdo

Page 67

LEGENDNEMA — National Electrical Manufacturers’ AssociationFig. 3 — Space Temperature Sensor (T-55)LEGENDNEMA — National Electrical Manufacturers’ Ass

Page 68 - Table 54 — Alarm Codes

Alarm Code 60 (Return-Air Thermistor Failure) — If thetemperature measured by this thermistor is outside the rangeof 240 to 245 F (240 to 118 C), the

Page 69 - Table 54 — Alarm Codes (cont)

Alarm Codes 80 and 81 (Low Saturated Suction Tempera-ture) — If the saturated suction temperature is less than20 F (-6.7 C) for 5 minutes, the alarm t

Page 70

ThermistorTroubleshooting — The unit control sys-tem uses thermistors to measure temperatures of the supplyand return air, outdoor air and space tempe

Page 71

Table 56 — Thermistor Resistance vs Temperature Values forSpace Temperature Thermistors T-55 and T-56 (10 K at 25 C Resistors)TEMP(F)RESISTANCE(Ohms)4

Page 72

054064074NOTE: Blank coils are included on size 054, 064 units only for relative position. Detail is provided for coils where thermistors are located.

Page 73

TransducerTroubleshooting — The unit control sys-tem may use transducers to measure pressures around thesystem. See Table 1 for pressure transducer lo

Page 74

Control ModulesTurn controller power off before servicing controls. Thisensures safety and prevents damage to controller.PROCESSOR MODULE (PSIO1), CON

Page 75

The COMM1 communications bus (Fig. 44) is for exter-nal communications to other equipment on the bus or to acomputer running Building Supervisor or Se

Page 76 - Control Modules

CONTROL OPTIONS MODULE (PSIO2) — See Fig. 47.The options module controls the following features:1. Relative humidity sensor. This feature requires a fi

Page 77

Quick Test — The test function provides a check on con-trol inputs and outputs, and can only be conducted when theunit is in the standby mode. To put

Page 78

CONTROLS AND FUNCTIONSThe internal logic circuits of the PIC controls consist es-sentially of seven sets of control loops that provide directionand co

Page 79

Forcing Values — The control unit allows service per-son to input (or force) values into set points for trouble-shooting. By forcing values in submast

Page 80 - History Function —

Table 60 — History DirectoryHISTORYSubfunction Keypad Entry Display Comment1ALARMHISTORYALRMHIST Alarm historyALARM X Latest alarm expansionALARM X Pr

Page 81

Table 61 — Service DirectorySERVICESubfunction Keypad Entry Display Description1LOG ON/OFFLOG ONENTEREnter password followed byENTERLOGGEDON Logged on

Page 82 - Table 61 — Service Directory

Table 61 — Service Directory (cont)SERVICE (cont)Subfunction Keypad Entry Display Description6USERCONFIGURATION(cont)OSEN X Adaptive optimal start/sto

Page 83

Table 61 — Service Directory (cont)SERVICE (cont)Subfunction Keypad Entry Display Description13AOSSAOSS Configure adaptive optimal start/stopBLDF X Bui

Page 84

Table 61 — Service Directory (cont)SERVICE (cont)Subfunction Keypad Entry Display Description18BUILDINGPRESSUREBLD PRES Configure building pressureMLG

Page 85

Table 62 — Factory/Field Configuration ProcedureKEYPAD ENTRY DISPLAY COMMENTSENTERLOG ONLOGGEDONMust enter passwordFACT CFG Factory configurationTYPE 1

Page 86

Table 62 — Factory/Field Configuration Procedure (cont)KEYPAD ENTRY DISPLAY COMMENTSUSER CFG User configurationHUSN 0Humidity sensors; Default = No (0 =

Page 87

Table 63 — Test DirectoryTESTSubfunction Keypad Entry Display Expansion (Press key)1 INPUTS INPUTS FACTORY/FIELD TEST OF INPUTSCSA1 X COMPRESSOR A1 ST

Page 88 - Table 63 — Test Directory

Table 63 — Test Directory (cont)TEST (cont)Subfunction Keypad Entry Display Expansion (Press key)2ANALOGOUTPUTS*ANLGOUT FACTORY/FIELD TEST OF ANALOG O

Page 89

FORCED VALUE —Asubmaster reference value that over-writes a calculated value from a function master loop or areal value direct from a sensor. Forced v

Page 90

Table 63 — Test Directory (cont)TEST (cont)Subfunction Keypad Entry Display Expansion (Press key)4COMPRESSORTESTSCOMPRSR FACTORY/FIELD TEST OF COMPRES

Page 91

APPENDIXInput/Output Tables, Channels 1-30 (PSIO1, DSIO1)PSIO1 TERMINAL ID SIGNALTYPE POINT NAME — ASSIGNMENTChannel No. + — Type LevelInputs1 J7-2 J7

Page 92 - Tab 1a 1b

APPENDIX (cont)Input/Output Tables, Channels 31-60 (PSIO2, DSIO2)PSIO2 TERMINAL ID SIGNALTYPE PONT NAME — ASSIGNMENTChannel No. + − Type LevelInputs31

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