Carrier 40RMQ User Manual

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Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ................. 1
PRE-INSTALLATION ........................ 1
Moving and Storage ........................ 1
Rigging .................................... 1
INSTALLATION ........................... 1-23
General .................................... 1
Uncrating .................................. 1
Accessories ................................ 1
Unit Positioning ............................ 11
Unit Isolation .............................. 12
Refrigerant and Chilled Water
Piping Access ............................. 12
Refrigerant Piping .......................... 12
Chilled Water Piping ....................... 17
Condensate Drain .......................... 18
Fan Motors and Drives ..................... 18
Power Supply and Wiring ................... 19
Connecting Ductwork ...................... 22
Return-Air Filters .......................... 22
START-UP ................................. 23
SERVICE ................................. 23-39
Panels ..................................... 23
Fan Motor Lubrication ...................... 23
Fan Shaft Bearings ......................... 23
Centering Fan Wheel ....................... 24
Fan Shaft Position Adjustment .............. 24
Individual Fan Wheel Adjustment ........... 24
Fan Belts .................................. 24
Fan Rotation ............................... 24
Fan Pulley Alignment ....................... 25
Pulley and Drive Adjustment ................ 25
Condensate Drains ......................... 25
Return-Air Filters .......................... 25
Chilled Water Coil Freeze Protection ........ 25
Coil Removal .............................. 25
Cleaning Cooling Coil ...................... 25
Cleaning Insulation ........................ 25
Replacing Filters ........................... 39
START-UP CHECKLIST ................ CL-1,CL-2
SAFETY CONSIDERATIONS
Installing, starting up, and servicing this equipment can
be hazardous due to system pressures, electrical components
and equipment location (elevated structures, etc.).
Only trained, qualified installers and service mechanics
should install, start up, and service this equipment.
Untrained personnel can perform basic maintenance func-
tions such as cleaning coils, and cleaning and replacing
filters. All other operations should be performed by trained
service personnel.
When working on the equipment, observe precautions in
the literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes.
Wear safety glasses and work gloves.
Use care in handling, rigging, and setting bulky
equipment.
Be sure all power to equipment is shut off before per-
forming maintenance or service. More than one discon-
nect may be present.
PRE-INSTALLATION
Moving and Storage
To transfer unit from truck to
storage site, use a fork truck. Do not stack units more than
2 high during storage. If unit is to be stored for more than
2 weeks before installation, choose a level, dry storage site
free from vibration. Do not remove plastic wrap or skid from
unit until final installation.
Rigging All 40RM Series units can be rigged by us-
ing the shipping skid. Units are shipped fully assembled. Do
not remove shipping skids or protective covering until unit
is ready for final placement; damage to bottom panels can
result. Use slings and spreader bars as applicable to lift unit.
INSTALLATION
General
Allow 2
1
2
ft at front and side of unit for
service clearance and airflow. For units equipped with an econo-
mizer, refer to the accessory installation instructions for ad-
ditional clearance requirements. Be sure floor, wall, or ceil-
ing can support unit weight (Tables 1A-1F). See
Fig. 1A-1C for dimensions.
Uncrating Move unit as near as possible to final lo-
cation before removing shipping skid.
Remove metal banding, top skid, and plastic wrap. Ex-
amine unit for shipping damage. If shipping damage is
evident, file claim with transportation agency. Remove base
skid just prior to actual installation.
Check nameplate information against available power
supply and model number description in Fig. 2.
Accessories Refer to instructions shipped with each
accessory for specific information.
40RM
40RMQ
40RMS
Packaged Air-Handling Units
50/60 Hz
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 3c 2e
PC 111 Catalog No. 534-053 Printed in U.S.A. Form 40RM-9SI Pg 1 11-95 Replaces: 40RM-1SI
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1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - Service Instructions

Installation, Start-Up andService InstructionsCONTENTSPageSAFETY CONSIDERATIONS ... 1PRE-INSTALLATION ... 1Moving a

Page 2

Fig. 1C — Dimensions — Sizes 028,034UNITUNIT WEIGHTlb (kg)40RM028 1020 (463)40RM034 1030 (467)40RMS028 1035 (469)40RMS034 1042 (473)TXV — Thermostatic

Page 3

Unit Positioning — The unit can be mounted on thefloor for vertical application with return air entering the faceof the unit and supply air discharging

Page 4

Unit Isolation — Where extremely quiet operation isessential, install isolators between floor and base of unit, orbetween ceiling and top section of un

Page 5

IMPORTANT: Never attach the sensor to the suctionmanifold. Do NOT mount the sensor on a trapped por-tion of the suction line.40RM Series evaporator co

Page 6

Table 2 — Factory-Installed Nozzle and Distributor DataUNITTXVQty...Part No.DISTRIBUTORQty...Part No.FEEDER TUBESPER DISTRIBUTOR*Qty...Size (in.)NOZZL

Page 7

Table 3 — Fitting RequirementsUNITACCESSHOLE NO.*CONNECTIONTYPECIRCUITFITTINGS REQUIRED†(in.)40RM0071 Suction —11⁄8Street Elbow11⁄8Nipple, 105⁄8L11⁄8L

Page 8

Table 3 — Fitting Requirements (cont)UNITACCESSHOLE NO.*CONNECTIONTYPECIRCUITFITTINGS REQUIRED†(in.)40RM0161 Suction Lower11⁄8Street Elbow11⁄8Nipple,

Page 9

Table 3 — Fitting Requirements (cont)UNITACCESSHOLE NO.*CONNECTIONTYPECIRCUITFITTINGS REQUIRED†(in.)40RMS028, 0345 Supply Lower21⁄8Long Radius Elbow21

Page 10

Condensate Drain — Install a trapped condensate drainline to unit connection as shown in Fig. 10. The unit drainconnection is a PVC stub. See Fig. 11.

Page 11

Power Supply and Wiring — Check the unit dataplate to ensure that available power supply matches electri-cal characteristics of the unit. Provide a di

Page 12

Table 1A — 40RM Physical Data, EnglishUNIT 40RM 007 008 012 014 016 024 028 034NOMINAL CAPACITY (Tons) 671⁄210 121⁄215 20 25 30OPERATING WEIGHT (lb)Ba

Page 13 - HORIZONTAL INSTALLATION

Table 4 — Electrical Data, Standard MotorsUNIT V*-PH-HZVOLTAGELIMITSFAN MOTOR POWER SUPPLYHp FLAMinimumCircuit AmpsMOCP40RM007208/230-1-60 187-253 1.3

Page 14 - (38AQS012,016/40RMQ SYSTEMS)

Table 5 — Electrical Data, Alternate MotorsUNIT V*-PH-HZVOLTAGELIMITSFAN MOTOR POWER SUPPLYHp FLAMinimumCircuit AmpsMOCP40RM007208/230-1-60 187-253 2.

Page 15

Table 6 — Fan Contactor Coil DataUNIT40RM, 40RMQ40RMSVOLTAGE(vac)MAXIMUMHOLDINGVA007-034 24 10Connecting Ductwork — Refer to the Carrier Sys-tem Desig

Page 16

START-UPBefore starting unit, check the following and correct asnecessary:• Is unit solidly supported?• Is fan adjusted for speed and pulley alignment

Page 17

Centering Fan Wheel — If fan and fan shaft assem-bly are not properly centered, blades may scrape against scrollor may create an objectionable whistli

Page 18

Fan Pulley Alignment — Align as follows:1. Loosen setscrews on pulleys.2. Align pulleys visually and tighten setscrews on fan pul-ley to lock it in pl

Page 19 - 105°C 600V RJ AW

Table 8A — Fan Motor Data, Standard Motor — EnglishUNIT40RM00740RM40RMQ40RMS00840RMS01040RM40RMQ40RMS01240RM40RMS01440RM40RMQ40RMS01640RM40RMS02440RM4

Page 20

Table 8C — Fan Motor Data, Standard Motor — SIUNIT40RM00740RM40RMQ40RMS00840RMS01040RM40RMQ40RMS01240RM40RMS01440RM40RMQ40RMS01640RM40RMS02440RM40RMS0

Page 21

Table 9A — Standard Drive Data, 60 Hz — EnglishUNIT40RM00740RM40RMQ40RMS00840RMS01040RM40RMQ40RMS01240RM40RMS01440RM40RMQ40RMS01640RM40RMS02440RM40RMS

Page 22

Table 9C — High-Static Drive Data, 60 Hz — EnglishUNIT40RM00740RM40RMQ40RMS00840RMS01040RM40RMQ40RMS01240RM40RMS01440RM40RMQ40RMS01640RM40RMS02440RM40

Page 23 - START-UP

Table 1B — 40RMQ Physical Data, EnglishUNIT 40RMQ 008 012 016NOMINAL CAPACITY (Tons) 71⁄210 15OPERATING WEIGHT (lb)Base Unit with TXV 385 427 713Plenu

Page 24

Table 9E — Medium-Static Drive Data, 50 Hz — EnglishUNIT40RM00740RM40RMQ40RMS00840RMS01040RM40RMQ40RMS01240RM40RMS01440RM40RMQ40RMS01640RM40RMS02440RM

Page 25

Table 9G — Standard Drive Data, 60 Hz — SIUNIT40RM00740RM40RMQ40RMS00840RMS01040RM40RMQ40RMS01240RM40RMS01440RM40RMQ40RMS01640RM40RMS02440RM40RMS02840

Page 26

Table 9I — High-Static Drive Data, 60 Hz — SIUNIT40RM00740RM40RMQ40RMS00840RMS01040RM40RMQ40RMS01240RM40RMS01440RM40RMQ40RMS01640RM40RMS02440RM40RMS02

Page 27

Table 9K — Medium-Static Drive Data, 50 Hz — SIUNIT40RM00740RM40RMQ40RMS00840RMS01040RM40RMQ40RMS01240RM40RMS01440RM40RMQ40RMS01640RM40RMS02440RM40RMS

Page 28

Table 10A — Fan Performance Data — 0.0-1.2 in. wg ESP — EnglishUNITAIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in. wg)0.0 0.2 0.4 0.6 0.8 1.0 1.2Rpm Bhp Rpm

Page 29

Table 10B — Fan Performance Data — 1.4-2.4 in. wg ESP — EnglishUNITAIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in. wg)1.4 1.6 1.8 2.0 2.2 2.4Rpm Bhp Rpm Bhp

Page 30

Legend and Notes for Table 10A and 10BLEGENDBhp — Brake Horsepower Input to FanESP — External Static PressureNOTES:1. Maximum allowable fan speed is 1

Page 31

Table 10C — Fan Performance Data — 0-300 Pa ESP — SIUNITAIRFLOW(L/s)EXTERNAL STATIC PRESSURE (Pa)0 50 100 150 200 250 300r/s kW r/s kW r/s kW r/s kW r

Page 32

Table 10D — Fan Performance Data — 350-600 Pa ESP — SIUNITAIRFLOW(L/s)EXTERNAL STATIC PRESSURE (Pa)350 400 450 500 550 600r/s kW r/s kW r/s kW r/s kW

Page 33

Legend and Notes for Tables 10C and 10DLEGENDESP — External Static PressureNOTES:1. Maximum allowable fan speed is 18.3 r/s for unit sizes 028 and034;

Page 34

Table 1C — 40RMS Physical Data, EnglishUNIT 40RMS 008 010 012 014 016 024 028 034NOMINAL CAPACITY (Tons) 71⁄281⁄210 121⁄215 20 25 30OPERATING WEIGHT (

Page 37

Copyright 1995 Carrier CorporationManufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and w

Page 38

START-UP CHECKLIST(SPLIT SYSTEMS WITH 40RM/RMQ/RMS UNITS)A. Preliminary InformationOUTDOOR: MODEL NO. SERIAL NO.INDOOR: MODEL NO. SERIAL NO.ADDITIONAL

Page 39

CHECK VOLTAGE IMBALANCELINE-TO-LINE VOLTS: ABVAC VBC V(AB + AC + BC)/3 = AVERAGE VOLTAGE =VMAXIMUM DEVIATION FROM AVERAGE VOLTAGE =VVOLTAGE IMBALANCE

Page 40

Table 1D — 40RM Physical Data, SIUNIT 40RM 007 008 012 014 016 024 028 034NOMINAL CAPACITY (kW) 21 26 35 43 52 70 87 105OPERATING WEIGHT (kg)Base Unit

Page 41

Table 1E — 40RMQ Physical Data, SIUNIT 40RMQ 008 012 016NOMINAL CAPACITY (kW) 26 35 52OPERATING WEIGHT (kg)Base Unit with TXV 175 194 323Plenum 44 44

Page 42 - Book 1 4

Table 1F — 40RMS Physical Data, SIUNIT 40RMS 008 010 012 014 016 024 028 034NOMINAL CAPACITY (kW) 26 29 35 43 52 70 87 105OPERATING WEIGHT (kg)Base Un

Page 43 - START-UP CHECKLIST

TXV — Thermostatic Expansion ValveNOTES:1. Dimensions in [ ] are in millimeters.2. Direction of airflow.3. Recommended clearance:• Rear: 3 in. (76 mm )

Page 44 - C. Start-Up

Fig. 1B — Dimensions — Sizes 014-024TXV — Thermostatic Expansion ValveNOTES:1. Dimensions in [ ] are in millimeters.2. Direction of airflow.3. Recommen

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