Carrier 50ZH024-060 User Manual

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Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ...................1
GENERAL ..................................1-5
RECEIVING AND INSTALLATION ............5-11
Step 1 Check Equipment ...................5
IDENTIFY UNIT
INSPECT SHIPMENT
Step 2 Provide Unit Support ...............5
SLAB MOUNT
Step 3 Provide Clearances .................5
Step 4 Place Unit ..........................5
Step 5 Select and Install Ductwork .........5
Step 6 Provide for Condensate Disposal ....7
Step 7 Install Electrical Connections .......7
HIGH-VOLTAGE CONNECTIONS
ROUTING POWER LEADS INTO UNIT
CONNECTING GROUND LEAD TO UNIT GROUND
ROUTING CONTROL POWER WIRES
ACCESSORY ELECTRIC HEAT WIRING
SPECIAL PROCEDURES FOR 208-V
OPERATION
PRE-START-UP .............................11
START-UP ................................12-15
Check for Refrigerant Leaks .................12
Start-Up Cooling Section and
Make Adjustments ........................12
Refrigerant Charge ..........................12
MAINTENANCE ............................15-17
Air Filter ....................................15
Unit Top Removal (Outdoor Coil Side) ........16
Indoor Blower and Motor ....................16
Outdoor Coil, Indoor Coil,
and Condensate Drain Pan ................16
Outdoor Fan ................................16
Electrical Controls and Wiring ...............16
Refrigerant Circuit ..........................17
Indoor Airflow ..............................17
Metering Devices ...........................17
Liquid Line Strainers ........................17
TROUBLESHOOTING ......................18,19
START-UP CHECKLIST .....................CL-1
NOTE TO INSTALLER
Before the installation, READ THESE INSTRUCTIONS
CAREFULLY AND COMPLETELY. Also, make sure the
Owners Manual and Service Instructions are left with the
unit after installation.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment
can be hazardous due to system pressure and electrical com-
ponents. Only trained and qualified workers should install,
repair, or service air-conditioning equipment.
Untrained workers can perform basic maintenance func-
tions of cleaning coils and filters. All other operations should
be performed by trained service people. When working on
air-conditioning equipment, pay attention to precautions in
the literature, tags and labels attached to the unit, and other
safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire ex-
tinguisher available for all brazing operations.
Before performing service or maintenance operations on
system, turn off main power to unit. Turn off accessory
heater power switch if applicable. Electrical shock can
cause personal injury.
GENERAL
50ZH cooling units are fully self-contained and designed
for outdoor installation. See Fig. 1. As shown in Fig. 2-4,
units are shipped in a horizontal-discharge configuration for
installation on a ground-level slab.
Fig. 1 Unit 50ZH (Size 030 Shown)
50ZH024-060
Single-Package Heat Pump Units
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 5a 5a
PC 111 Catalog No. 535-007 Printed in U.S.A. Form 50ZH-2SI Pg 1 9-96 Replaces: 50ZH-1SI
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1 2 ... 24

Summary of Contents

Page 1

Installation, Start-Up andService InstructionsCONTENTSPageSAFETY CONSIDERATIONS ...1GENERAL ...1-5RECEI

Page 2

Table 3 — Electrical DataUNIT50ZHNOMINALV-PH-HzIFMTYPEVOLTAGERANGECOMPRESSOROFMFLAIFMFLAHEATERPACKAGE NO.ELECTRICHEATPOWERSUPPLYDISCONNECTSIZEMin Max

Page 3

PRE-START-UPFailure to observe the following warnings could resultin serious personal injury:1. Follow recognized safety practices and wear protec-tiv

Page 4

START-UPUse the Start-Up Checklist supplied at the end of this book,and proceed as follows:Check for Refrigerant Leaks — Locate and repairrefrigerant

Page 5

Fig. 16 — Cooling Charging Chart — 50ZH030Fig. 17 — Cooling Charging Chart — 50ZH036Fig. 15 — Cooling Charging Chart — 50ZH024Fig. 18 — Cooling Chargi

Page 6 - 600 750 900 1050 1200 1500

INDOOR AIRFLOW AND AIRFLOW ADJUSTMENTSFor cooling operation, the recommended airflow is350 to 450 cfm per each 12,000 Btuh of rated coolingcapacity.Tab

Page 7 - 19.17″ 3.92″

UNIT CONTROLS — All compressors have the followinginternal-protection controls.High-Pressure Relief Valve — This valve opens when thepressure differen

Page 8 - 2" MIN

Inspect air filter(s) at least once each month and replace(throwaway-type) or clean (cleanable-type) at least twice dur-ing each cooling season or when

Page 9 - Fig. 13 — Control Connections

Refrigerant Circuit — Inspect all refrigerant tubing con-nections and the unit base for oil accumulations annually.Detecting oil generally indicates a

Page 10 - Table 3 — Electrical Data

TROUBLESHOOTINGCooling and Heating Troubleshooting ChartSYMPTOM CAUSE REMEDYCompressor and out-door fan will not start.Power failure Call power compan

Page 11 - PRE-START-UP

Cooling and Heating Troubleshooting Chart (cont)SYMPTOM CAUSE REMEDYExcessive headpressure.Dirty air filter Replace filter.Dirty indoor or outdoor coil

Page 12 - Adjustments

UNITELECTRICALCHARACTERISTICSV-Ph-HzUNIT WEIGHT CENTER OF GRAVITY mm (in.)Lb Kg X Y Z50ZH024 208/230-1-60 232 106 356 (14.0) 483 (19.0) 305 (12.0)50ZH

Page 15 - Air Filter

PACKAGED SERVICE TRAININGOur packaged service training programs provide an excellent way to increase your knowledge of theequipment discussed in this

Page 17

START-UP CHECKLIST(Remove and Store in Job File)I. PRELIMINARY INFORMATIONMODEL NO.:DATE:SERIAL NO.:TECHNICIAN:II. PRE-START-UP (insert checkmark in b

Page 18 - TROUBLESHOOTING

UNITELECTRICALCHARACTERISTICSV-Ph-HzUNIT WEIGHT CENTER OF GRAVITY mm (in.)Lb Kg X Y Z50ZH036 208/230-1-60, 208/230-3-60 277 126 356 (14.0) 483 (19.0)

Page 19

UNITELECTRICALCHARACTERISTICSV-Ph-HzUNIT WEIGHT CENTER OF GRAVITY mm (in.)Lb Kg X Y Z50ZH060208/230-1-60, 208/230-3-60,460-3-60368 167 356 (14.00) 508

Page 20

RECEIVING AND INSTALLATIONStep 1 — Check EquipmentIDENTIFY UNIT — The unit model number and serial num-ber are stamped on the unit identification plate

Page 21

Select and size ductwork, supply-air registers andreturn-air grilles according to ASHRAE (American Societyof Heating, Refrigeration, and Air Condition

Page 22 - PACKAGED SERVICE TRAINING

CONVERTING HORIZONTAL DISCHARGE UNITS TODOWNFLOW (VERTICAL) DISCHARGEBefore performing service or maintenance operations onthe system, turn off the ma

Page 23

HIGH-VOLTAGE CONNECTIONS — The unit must havea separate electrical service with a field-supplied, water-proof disconnect switch mounted at, or within s

Page 24 - START-UP CHECKLIST

HIGH-VOLTAGEPOWER WIRINGENTRY HOLELOW-VOLTAGEWIRING ENTRYHOLEFig. 10 — Unit Electrical Connection Entry HolesELECTRICHEATERFUSESCIRCUITBREAKER(24v)IND

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