Carrier 38AN User Manual

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38AN,BK
with 40QN009,012
Cooling Only/Heat Pump Systems
Installation, Start-Up an
Service Instructions
(For Use in High Wall Applications)
CONTENTS
SAFETY CONSIDERATIONS....
GENERAL
......................................
INSTALLATION
.............................................
Step 1 - Complete Pre-Installation Checks ...
UNPACK UNIT
INSPECT SHIPMENT
Step 2 - Select Location
.......................................
Step 3 - Mount Mounting Bracket on Wall ...
Step 4 - Mount Outdoor Section
..........................
Step 5 - Connect Refrigerant Piping
..................
RIGHT REAR AND BOTTOM PIPING
CONNECTIONS
RIGHT SIDE PIPING CONNECTIONS
LEFT SIDE PIPING CONNECTIONS
ALL TYPES PIPING CONNECTIONS
Step 6 - Make Piping Connections
......................
Step 7 - Connect Condensate Drain Line
_____
Step 8 - Make Electrical Connections
................
INDOOR SECTION WIRING
OUTDOOR SECTION WIRING
Step 9 - Install Fan Coil Unit Onto
Mounting Bracket
..............................................
Page
.. I
. 1,2
.2-13
.2
.3
.9
10
10
11
11
13
14-17
.. 14
.. 14
.. 14
.. 14
.. 14
.. 14
.. 14
,. 14
.. 15
.. 15
START-UP ...................................................
40QN Control System
...............................
Wireless Remote Controllers
...................
After Extended Shutdowns
......................
Seasonal Changeovers
.............................
To Turn the Unit On and Off
.....................
Adjusting Airflow .......................................
Operating Mode Memory
..........................
Automatic Operation (Auto) Mode
...........
Operating Fault Diagnosis
........................
Microprocessor Control Operation
..........
CLEANING AND MAINTENANCE......................18-19
Lubrication
............................................................
18
To install or Replace Remote Controller
Batteries .............................................................18
To Set the Current Time
.......................................
18
To Remove and Clean or Replace Air Filters .. 18
TO REMOVE AIR FILTERS
TO CLEAN OR REPLACE FILTERS
To Clean Indoor Unit Front Panel
.......................
19
To Clean Indoor Coil .............................................19
To Clean Outdoor Coil (Outdoor Unit) ................19
To Clean Condensate Drains
...............................
19
SERVICE
........................................................
Diagnostic Codes
..........................................
System Tests..................................................
THERMISTOR TESTS
COMPRESSOR FAILURE
REVERSING VALVE FAILURE (38BK Only)
.20
.20
.20
System Safeties and Interlocks ..........................
INDOOR FAN FAILURE
COMPRESSOR SHORT-CYCLING PROTECTION
INDOOR COIL FREEZE PROTECTION
INDOOR COIL HIGH-TEMPERATURE
PROTECTION
Page
.20
TROUBLESHOOTING ..
START-UP CHECKLIST
..........
20-27
.CL-1, CL-2
SAFETY CONSIDERATIONS
Installing and servicing air-conditioning equipment ean be
hazardous due to system pressure and electrical compo
nents. Only trained and qualified service personnel should
install or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func
tions such as cleaning coils and filters and replacing filters.
All other operations should be performed by trained service
personnel.
When working on air conditioning equipment, observe pre
cautions in the literature and on tags and labels attached to
unit. Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have
fire extinguisher available. Before installation, read these in
structions thoroughly. Consult local building codes and Na
tional Electrical Code (NEC) for special installation
requirements.
A WARNING
Electrical shock can cause personal injuiy or death. Be
fore installing or servicing system, be sure to turn off
main power to system. There may be more than one dis
connect switch. Turn olf indoor fan coil power as
applicable.
GENERAL
The Carrier 40QNH012 heat pump high wall fan coil unit
(Fig, 1) comes with supplemental electric heat (40QNE009
heat pmnp fan coil unit does not have electric heat). If your
application requires heating, heat pump units must be used
both outdoors and indoors. See Table 1 for recommended
system combinations.
The matched cooling and heat pump systems consist of an
outdoor section (condensing unit or heat pump) and an in
door section (fan coil). The outdoor section (38AN or 38BK)
is installed alongside the building structure. It can also be
installed on a flat roof, deck, or on an apartment building
balcony. The indoor section (40QNB009,012 or 40QNE009,
40QNH012) is mounted high on an interior wall that is con
venient for piping connection to the outdoor section. Two
sizes are available: 9,000 and 12,000 Btuh cooling capaci
ties. See Fig. 1 for system components. Table 1 for system
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obiigations.
Book|1 |4 PC 111 Catalog No. 533-848 Printed In U.S.A. Form 38A.B/40Q-1SI Pg 1 5-99 Replaces; 53AN,BK-1 SI
Tab 3e 2f
Page view 0
1 2 3 4 5 6 ... 29 30

Summary of Contents

Page 1 - Service Instructions

38AN,BK with 40QN009,012 Cooling Only/Heat Pump SystemsInstallation, Start-Up an Service Instructions(For Use in High Wall Applications)CONTENTSSAFETY

Page 2 - TYPICAL FAN COL UNIT

'2 1/2" TYP □IAFig. 8 — Wall Hole Location For Fan Coil Unit Rear Piping (Size 009 Shown)WALL SLEEVE (FACTORY SUPPLIED)(INDOOR SIDE) • WALL

Page 3

2. Connect piping to the indoor section:a. Shape tube with a tube bender so that the tube ends coincide with flare connections.b. Carefully remove

Page 4 - X 27.75 1...3.94X 27.75

INCORRECTINCORRECT INCORRECTCORRECTFig. 10 — Fan Coil Unit Drainage System (Rear Piping Shown)Table 7 — Electrical DataUNITV-PH (60 Hz)VOLTAGE RANGE C

Page 5

outdoor unit. For installation simplicity, the field- supplied conductor should be black, white, and bare copper for 009 applications and black

Page 6

START-UPComplete the following checks and the Start-Up Checklist on pages CL-1 and CL-2 before system start-up.1. Check condensate drainage syste

Page 7 - P'-eiM^J

COOLINO - DIRECT LOUVERS SO AIRBLOWS DOWN(VERTICALDISCHARGE)tDesirable range.NOTE: Unit is equippect with manuai air vents which direct the

Page 8 - 6.29 160

will stop 30 seconds after the compressor stops. After 3 minutes, the indoor fan runs at ultra-low speed for 30 seconds. The normal d

Page 9 - ’/2 ft on electrical

*A defrost will be initiated after 30 minutes of compressor run time if the outdoor coil temperature is less than -4° F.Fig. 16 — Electronic Control D

Page 10 - Â CAUTION

CLEANING AND MAINTENANCEA CAUTIONTo avoid the possibility of electric shock, before performing any cleaning and maintenance operations always turn

Page 11 - A WARNING

To Clean Indoor Unit Front Panel — if the front panel of the unit beeomes dirty or smudged, wipe the outside of the front panel with a soft dry eloth

Page 12 - Table 7 — Electrical Data

combinations, and Table 2 for application range. Refer to this manual for proper installation of the complete system. Refer to Table 1 to make sure th

Page 13 - INDOOR AND OUTDOOR UNIT

SERVICEA WARNINGWhen servicing unit, turn off all electric power to unit to avoid shock hazard or injury from rotating parts.A CAUTIONDo not vent refr

Page 14 - COtiTROLLER

Table 11 — 40QN Thermistor Properties*TEMP(F)MINIMUMOHMSNOMINALOHMSMAXIMUMOHMSMINIMUM THERMISTOR VOLTS — DCNOMINAL THERMISTOR VOLTS — DCMAXIMUMTHERMIS

Page 15 - Fig. 15 — Louver Adjustments

'WALL MOUNTING BRACKET*I 'DRAIN LINE*I TO OPEN DRAIN (DO NOT TRAP)WALLSTRAPSt^ DRAIN~ HOSEWIRELESSCONTROLLER*EXTENSION tPOWER AND HIGH- VOLT

Page 16

LEGEND AND NOTES FOR FIG. 22-25AGING — For Bum-In Test (short these terminals) AS — AssemblyC — ContactorCAP — CapacitorCM — Crankcase Heat

Page 17 - Fig. 17 — Slide Switch

38AN009 OUTDOOR SECTIONFig. 22 — 38AN009 with 40QNB009 Cooling Only System Wiring Diagram24

Page 18

38AN012 OUTDOOR SECTIONFig. 23 — 38AN012 with 40QNB012 Cooling Oniy System Wiring Diagram25

Page 19

Fig. 24 — 38BK009 with 40QNE009 Heat Pump System Wiring Diagram26

Page 23

*A clearance of 31^" is the absolute minimum, A clearance of 10” is recommended.NOTE: Remove unit front cover for controi box access.Fig. 2 — Min

Page 24 - 38AN009 OUTDOOR SECTION

Copyright 1999 Carrier CorporationManufacturer rasarvas №a right to discontinue, or change at any time, specifications or designs without notice and w

Page 25 - 38AN012 OUTDOOR SECTION

Table 4A — Physical Data, 38AN Cooling Only Condensing Units*UNIT 3SAN 009 012NOMINAL CAPACITY (Tons) %1OPERATING WEIGHT (lb) 5562REFRIGERANT TYPE R-2

Page 26

Table 4C — Physical Data, 38BK009.012 Outdoor Heat Pump Units*UNIT 38BK009 012NOMINAL CAPACITY (Tons)V* 1OPERATING WEIGHT (lb)60.766.5REFRIGERANT TYPE

Page 27

Table 4D — Physical Data, 40QNE/H Heat Pump High Wall UnitsUNIT40QNE009* 40QNH012*NOMINAL CAPACITY (Tons) % 1NOMINAL SIZE (Btuh)9000 12,000OPERATING W

Page 28

rop Vltw\_P'-eiM^J* [235] ^¡»«OUT VltwNOTES;1. Dimensions in ( ] are in miliimelers.2. Direction of airflow.Center of Gravity.4. Minimum dea

Page 29

HiNIHUM CLEARANCE FOR SERVICE[NL£T AIR2.36 OIA 160]IRISHT SIDE VIEW IEVAPORATORCOIL¿-KWCICOUT FOR LEFT SIDE REFRIGERANT, DRAIN, POUER AND SIGNAL LINES

Page 30 - Tab 3e 2f

Table 5 — System Piston Guide and Refrigerant ChargesUNITINDOORPISTONSIZEOUTDOORPISTONSIZEREQUIREDSYSTEMCHARGE(lb)*Indoor Outdoor40QNB009 38AN009Capil

Related models: 38BK

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