Carrier 50HCQA User Manual

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1
50HCQA
Single Package Rooftop
Heat Pump
with Puronr (R---410A) Refrigerant
S i z e s 0 4 --- 0 6
Installation Instructions
NOTE: Read the entire instruction manual before starting
the installation
TABLE OF CONTENTS
SAFETY CONSIDERATIONS 2....................
INSTALLATION 4...............................
Jobsite Survey 4................................
Step 1 -- Plan for Unit Location 4..................
Roof Mount 5...............................
Step 2 -- Plan for Sequence of Unit Installation 5......
Curb--Mount Installation 5.....................
Pad--Mount Installation 5......................
Frame--Mount Installation 5....................
Step 3 -- Inspect Unit 5...........................
Step 4 -- Provide Unit Support 5...................
Roof Curb Mount 5..........................
Slab Mount (Horizontal Units Only) 5...........
Alternate Unit Support 5......................
Step 5 -- Field Fabricate Ductwork 7................
For Units with Accessory Electric Heaters 7......
Step 6 -- Rig and Place Unit 7.....................
Positioning on Curb 8........................
Step 7 -- Convert to Horizontal & Connect Ductwork 8..
Step 8 -- Install Outside Air Hood 9................
Economizer Hood Removal and Setup 9.........
Two Position Damper Hood Removal and Setup 9...
Economizer Hood and Two--Position Hood 10.....
Step 9 -- Install External Condensate Trap and Line 10...
Step 10 -- Make Electrical Connections 11...........
Field Power Supply 11........................
Units without Factory--Installed Disconnect 11....
Units with Factory--Installed Disconnect 12.......
Convenience Outlets 12.......................
Factory--Option Thru--Base Connections 13.......
Units without Thru--Base Connections 14.........
Field Control Wiring 14.......................
Thermostat 14...............................
Unit without Thru--Base Connection Kit 14.......
Heat Anticipator Settings 14...................
Electric Heaters 15..............................
Single Point Boxes and Supplementary Fuses 16.....
PremierLinkt (Factory Option) 17.................
Supply Air Temperature (SAT) Sensor 17.........
Outdoor Air Temperature (OAT) Sensor 19.......
EconoMi$ert219...........................
Field Connections 19..........................
Space Temperature (SPT) Sensors 19............
Connect Thermostat 19.......................
Configure the Unit for Thermostat Mode 22......
Economizer Controls 22........................
Outdoor Air Enthalpy Control 22...............
Differential Enthalpy Control 22................
Return Air Enthalpy Sensor 22
.................
Indoor Air Quality (CO
2
sensor) 22.............
Outdoor Air Quality Sensor 23.................
Smoke Detector/Fire Shutdown (FSD) 23.........
Filter Status Switch 24........................
Supply Fan Status Switch 24...................
Remote Occupied Switch 24...................
Space Relative Humidity Sensor 24.............
Power Exhaust (output) 24.....................
CCN Communication Bus 24..................
RTU--MP Control System 26......................
Supply Air Temperature (SAT) Sensor 28.........
Outdoor Air Temperature (OAT) Sensor 28.......
EconoMi$ert228...........................
Field Connections 29..........................
Space Sensors 29............................
Economizer Controls 29........................
Outdoor Air Enthalpy Control 29...............
Differential Enthalpy Control 29................
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Summary of Contents

Page 1 - Installation Instructions

150HCQASingle Package RooftopHeat Pumpwith Puronr (R---410A) RefrigerantS i z e s 0 4 --- 0 6Installation InstructionsNOTE: Read the entire instructio

Page 2 - SAFETY CONSIDERATIONS

10Economizer Hood and Two--Position Hood —NOTE: If the power exhaust accessory is to be installedon the unit, the hood shipped with the unit will not

Page 3

11NOTE: Trap should be deep enough to offset maximum unit staticdifference. A 4” (102) trap is recommended.MINIMUM PITCH1” (25mm) PER10’ (3m) OF LIN

Page 4 - INSTALLATION

12Units with Factory--Installed Disconnect —The factory--installed option disconnect switch is locatedin a weatherproof enclosure located under the ma

Page 5 - Step 4 — Provide Unit Support

13Mount the weatherproof cover to the backing plate asshown in Fig. 18. Remove two slot fillers in the bottom ofthe cover to permit service tool cords

Page 6 - Fig. 3 -- Roof Curb Details

14LOW VOLTAGECONDUITCONNECTORHIGH VOLTAGECONDUITCONNECTORC08637Fig. 20 -- Thru--Base Connection FittingsField--supplied and field--installed liquid--t

Page 7 - Step 6 — Rig and Place Unit

15RACEWAYHOLE IN END PANEL (HIDDEN)C08027Fig. 22 -- Field Control Wiring RacewayElectric Heaters50HCQ units may be equipped with field--installedacces

Page 8 - Ductwork (when required)

16TRACKFLANGEC08135Fig. 25 -- Typical Module InstallationSingle Point Boxes and Supplementary FuseWhen the unit MOCP device value exceeds 60--A,unit--

Page 9 - Screws for Metal Tray

17PremierLinkt (Factory--Option)C08199Fig. 28 -- PremierLink ControllerThe PremierLink controller (see Fig. 28) is compatiblewith Carrier Comfort Netw

Page 10

18C10227Fig. 30 -- Typical PremierLink Wiring Schematic50HCQA

Page 11 - FIRE HAZARD

19Outdoor Air Temperature (OAT) Sensor —The OAT is factory--mounted in the EconoMi$er2 (FIOPor accessory). It is a nominal 10k ohm thermistor attached

Page 12 - Units With Disconnect Option

2Return Air Enthalpy Sensor 29...Indoor Air Quality (CO2sensor) 30...Outdoor Air Quality Sensor 30...Connecting

Page 13

20GJ4-12J4-10J4-8Y1Y22RR46J4-6J4-4W2C810C SPACETHERMOSTATPL CTBTHERMOSTATW1TB1 CTBTHERMOSTATC08119Fig. 35 -- Space Thermostat Conne

Page 14 - Field Wiring

21Table 4 – Space Sensor ModeTB1 TERMINAL FIELD CONNECTION INPUT SIGNAL1 T 5 5 --- S E N / T 5 6 --- S E N Analog (10k thermistor)2 RMTOCC Discrete, 2

Page 15 - Electric Heaters

22If the 50HCQ unit has an economizer system andfree--cooling operation is required, a sensor representingReturn Air Temperature must also be connecte

Page 16

238765432121HG24 VACOR24 VDCNCALARMRELAYCONTACTSCOMNO}0-10VDCSIG COM4-20mA++-+-J3 J4C08635Fig. 38 -- Indoor/Outdoor Air Quality (CO2)Sensor(33ZCSENCO2

Page 17

24On 50HCQ units equipped with factory--installed SmokeDetector(s), the smoke detector controller implements theunit shutdown through its NC contact s

Page 18

25signal pins must be wired to the signal ground pins.Wiring connections for CCN must be made at the 3--pinplug.At any baud (9600, 19200, 38400 baud),

Page 19 - Field Connections

26RTU--MP Control SystemThe RTU--MP controller, see Fig. 47, provides expandedstand--alone operation of the HVAC system plusconnection and control thr

Page 20

27C10229Fig. 49 -- Typical RTU--MP System Control Wiring Diagram50HCQA

Page 21

28Table 8 – RTU--MP Controller Inputs and OutputsPOINT NAMEBACnet OBJECTNAMETYPE OF I/OCONNECTION PINNUMBERSINPUTSSpace Temperature Sensor sptsens AI

Page 22 - Economizer Controls

29Field ConnectionsField connections for accessory sensors and input devicesare made the RTU--MP, at plugs J1, J2, J4, J5, J11 and J20.All field contr

Page 23 - COVER REMOVED SIDE VIEW

3Horizontal Connections / EconomizerVertical Connections / EconomizerC10230Fig. 1 -- Unit Dimensional Drawing – 04 — 06 Size Units50HCQA

Page 24

30To wire the return air enthalpy sensor, perform thefollowing:1. Use a 2--conductor, 18 or 20 AWG, twisted pair cableto connect the return air enthal

Page 25

31Input 8 or 9 is recommended for easy of installation. Referto Fig. 47 and Fig. 49 for wire terminations at J5.Remote Occupancy: The remote occupancy

Page 26 - RTU--MP Control System

32Local Access —BACview6Handheld: The BACview6is a keypad/displayinterface used to connect to the RTU--MP to access thecontrol information, read senso

Page 27

33Table 9 – LEDsThe LEDs on the RTU--MP show the status of certain functionsIf this LED is on... Status is...Power The RTU MP has powerRx The RTU MP i

Page 28

34Duct smoke sensorcontrollerFastener(2X)Controller coverConduit nuts(supplied by installer)Conduit support plateCover gasket(ordering option)Conduit

Page 29

35location and the tubing to the sampling tube be connected.See “Completing Installation of Return Air SmokeSensor:” for details.)Return Air Detector

Page 30

36Table 10 – Unit Wire/Fuse or HACR Breaker Sizing DataUNITN O M . V --- P h --- H ZIFM TYPEELEC. HTR P.E. NO C.O. or UNPWR C.O.CRHEATER***NOM(KW)FLA

Page 31 - Baud Rate Selections

37Table 10 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)UNITN O M . V --- P h --- H ZIFM TYPEELEC. HTR P.E. w/ PWRD C.O.CRHEATER***NOM(KW)FLA FL

Page 32

38Table 10 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)UNITN O M . V --- P h --- H ZIFM TYPEELEC. HTR P.E. NO C.O. or UNPWR C.O.CRHEATER***NOM(

Page 33 - Smoke Detectors

39Table 10 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)UNITN O M . V --- P h --- H ZIFM TYPEELEC. HTR P.E. w/ PWRD C.O.CRHEATER***NOM(KW)FLA FL

Page 34 - Smoke Detector Locations

4C10231Fig. 1 -- Unit Dimensional Drawing – 04 — 06 Size Unit (cont.)INSTALLATIONJobsite SurveyComplete the following checks before installation.1. Co

Page 35 - Exhaust Tube

40Table 10 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)UNITN O M . V --- P h --- H ZIFM TYPEELEC. HTR P.E. NO C.O. or UNPWR C.O.CRHEATER***NOM(

Page 36

41Table 10 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)UNITN O M . V --- P h --- H ZIFM TYPEELEC. HTR P.E. w/ PWRD C.O.CRHEATER****NOM(KW)FLA F

Page 37

42Legend and Notes for Table 10LEGEND:BRKR --- Circuit breakerCO --- Convenient outletDD --- Direct driveindoor fan motorDISC --- DisconnectFLA --- Fu

Page 38

43Step 12 — Install AccessoriesAvailable accessories include:Roof CurbThru--base connection kit (must be installed before unitis set on curb)Manual ou

Page 39

44Copyright 2010 Carrier Corp. D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 04/10Manufacturer reserves the right to c

Page 40

5Roof Mount —Check building codes for weight distributionrequirements. Unit operating weight is shown in Table 1.Step 2 — Plan for Sequence of Unit In

Page 41

650HCQA04-06ROOFCURBACCESSORYCRRFCURB001A02CRRFCURB002A021’ - 2”[356]2’ - 0”[610]UNIT SIZEC10232Fig. 3 -- Roof Curb Details50HCQA

Page 42 - Legend and Notes for Table 10

7A-B0.5” (13)B-C1.0” (25)A-C1.0” (25)MAXIMUM ALLOWABLEDIFFERENCE IN. (MM)C06110Fig. 4 -- Unit Leveling TolerancesStep 5 — Field Fabricate DuctworkCabi

Page 43 - Pre--Start and Start--Up

8C06005UNITMAX WEIGHTDIMENSIONSA B CLB KG IN MM IN MM IN MM50HCQA04 725 330 74.5 1890 38.5 980 33.5 85050HCQA05 845 384 74.5 1890 37.5 955 41.5 105550

Page 44 - Catalog No: 50HCQ---01SI

9Step 8 — Install Outside Air HoodEconomizer Hood Removal and Setup --Factory Option —1. The hood is shipped in knock--down form and locatedin the ret

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