Carrier 58MTB Operations Instructions

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58MTB
Deluxe 4–Way Multipoise 2-Stage
Condensing Gas Furnace
Installation, Start-up, and Operating Instructions
Sizes 060-120, Series 100
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: This furnace can be installed as a
direct vent (2-pipe)
or non-direct vent (1-pipe) condensing gas furnace.
This symbol indicates a change since the last issue.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS.....................................................2
CODES AND STANDARDS........................................................3
Safety.........................................................................................3
General Installation...................................................................3
Combustion and Ventilation Air..............................................5
Duct Systems ............................................................................5
Acoustical Lining and Fibrous Glass Duct..............................5
Gas Piping and Gas Pipe Pressure Testing..............................5
Electrical Connections..............................................................5
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........6
INTRODUCTION..........................................................................6
APPLICATIONS............................................................................6
General......................................................................................6
Upflow Applications.................................................................6
Downflow Applications............................................................8
Horizontal Left (Supply-Air Discharge) Applications ..........10
Horizontal Right (Supply-Air Discharge) Applications ........11
LOCATION..................................................................................14
General....................................................................................14
Furnace Location Relative to Cooling
Equipment ...............................................................................15
Hazardous Locations...............................................................15
Furnace Location and Application.........................................15
AIR FOR COMBUSTION AND VENTILATION ....................16
INSTALLATION.........................................................................19
Leveling Legs (If Desired).....................................................19
Installation in Upflow and Downflow
Applications ............................................................................19
Installation in Horizontal Applications..................................19
Air Ducts.................................................................................19
General Requirements.......................................................19
Ductwork Acoustical Treatment .......................................21
Supply Air Connections....................................................21
Return Air Connections.....................................................21
Filter Arrangement..................................................................21
Bottom Closure Panel.............................................................23
Gas Piping...............................................................................24
Electrical Connections............................................................25
115-V Wiring.....................................................................25
24-V Wiring.......................................................................27
Accessories ........................................................................27
Removal of Existing Furnaces from Common Vent
Systems..............................................................................28
Combustion-Air and Vent Pipe Systems ...............................28
Condensate Drain....................................................................42
General...............................................................................42
Application.........................................................................42
Condensation Drain Protection .........................................43
START-UP ADJUSTMENT AND SAFETY CHECK ..............43
General....................................................................................43
Prime Condensate Trap With Water......................................44
Purge Gas Lines......................................................................44
Sequence of Operation............................................................44
Two-Stage Heating With Single-Stage Thermostat
(Adaptive Mode)................................................................45
Two-Stage Heating With Two-Stage Thermostat
(Non-Adaptive Heating Mode) .........................................45
Cooling Mode....................................................................46
Thermidistat Mode ............................................................46
Continuous Blower Mode .................................................50
Heat Pump.........................................................................50
Component Self-Test.........................................................50
Operate Furnace.................................................................51
Furnace Restart..................................................................51
Adjustments .............................................................................51
Set Gas Input Rate ............................................................51
Set Temperature Rise ........................................................56
Adjust Blower Off Delay (Heat Mode)............................57
Set Thermostat Heat Anticipator ......................................57
Check Safety Controls............................................................57
Checklist..................................................................................58
A93040
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a
PC 101 Printed in U.S.A. Catalog No. 58MTB-1SI Pg 1 8-05 Replaces: 58MTA-8SI
Page view 0
1 2 3 4 5 6 ... 59 60

Summary of Contents

Page 1 - Sizes 060-120, Series 100

58MTBDeluxe 4–Way Multipoise 2-StageCondensing Gas FurnaceInstallation, Start-up, and Operating InstructionsSizes 060-120, Series 100NOTE: Read the en

Page 2

b. Remove and discard UPPER (molded) inducer housingdrain tube which was previously connected to condensatetrap.c. Install cap and clamp on UPPER indu

Page 3

d. Clamp tube to prevent any condensate leakage.3. Relief Port Tubea. Extend collector box tube (green label) which was previ-ously connected to the c

Page 4 - DIMENSIONS (IN.)

MINOR PROPERTY DAMAGEFailure to follow this caution may result in minor propertydamage.Local codes may require a drain pan under entire furnace andcon

Page 5 - INSTALLATION

d. Clamp tube to prevent any condensate leakage.2. Inducer Housing Drain Tube:a. Remove factory-installed cap and clamp from LOWERinducer housing drai

Page 6 - Fig. 4—Return-Air Temperature

UNIT MAY NOT OPERATEFailure to follow this caution may result in intermittent unitoperation.The condensate trap MUST be installed below furnace. SeeFi

Page 7 - Fig. 5—Condensate Trap

UNIT DAMAGE HAZARDThis gas furnace may be used for construction heat providedthat:-The furnace is permanently installed with all electricalwiring, pip

Page 8 - 2-IN. CPVC STREET

NON-DIRECT VENT (1-PIPE) APPLICATIONUNIT DAMAGE HAZARDFailure to follow this caution may result in intermittent unitoperation.Do not install furnace i

Page 9 - (Left-Hand Trap Installation)

b. Not less than the sum of the areas of all vent connectors inthe space.The opening shall commence within 12″ (300 mm) of theceiling. Appliances in t

Page 10

If:Iother= combined input of all other than fan-assisted appli-ances in Btu/hrIfan= combined input of all fan-assisted appliances in Btu/hrACH = air c

Page 11 - pipe section is recommended

Combination of Indoor and Outdoor Air1. Indoor openings shall compy with the Indoor CombustionAir Method below and,2. Outdoor openings shall be locate

Page 12

SAFETY CONSIDERATIONSFURNACE RELIABILITY HAZARDImproper installation or misapplication of furnace may re-quire excessive servicing or cause premature

Page 13 - Vent (1-pipe) Applications

Table 3—Opening Dimensions (In.)FURNACECASINGWIDTHAPPLICATIONPLENUM OPENING FLOOR OPENINGABCD17-1/2Upflow Applications 16 24-1/8 16-5/8 24-3/4Downflow

Page 14

furnace, the return air must also be handled by a duct(s) sealed tothe furnace casing and terminating outside the space containing thefurnace.Secure d

Page 15 - Fig. 16—Freeze Protection

The air filter arrangement will vary due to application, furnaceorientation, and filter type. The filter may be installed in anexternal Filter/Media c

Page 16 - TO BURNERS

CUT HAZARDFailure to follow this caution may result in minor personalinjury.Use care when cutting support rods in filters to protect againstflying pie

Page 17

Step 7—Gas PipingGas piping must be installed in accordance with national and localcodes. Refer to current edition of NFGC in the United States.Canadi

Page 18 - 6" MIN

Step 8—Electrical ConnectionsSee Fig. 31, 32, and 50A-H for field wiring diagram showingtypical field 115-v and 24-v wiring. Check all factory and fie

Page 19 - Fig. 20—Leveling Legs

Fig. 31—Typical Heating and Cooling Application Wiring Diagram 1-Stage Thermostat and Condensing UnitA99071115-V FUSEDDISCONNECTSWITCH(WHEN REQUIRED)

Page 20

Use a separate, fused branch electrical circuit containing a properlysized fuse or circuit breaker for this furnace. See Table 6 for wiresize and fuse

Page 21

Step 9—Removal of Existing Furnaces fromCommon Vent SystemsWhen an existing Category I furnace is removed or replaced, theoriginal venting system may

Page 22 - 16-IN. MAX

Fig. 36—Wiring DiagramA02176GVHIMGRN/YELCNOTE #3BRNBLUBRNGRN/YELREDREDFRSLSNOTE #11ORNYELHSIL1NOTE #2GNDNEUTRALFU2FUSE OR CIRCUITBREAKER & DISCONN

Page 23 - WASHABLE

Install this furnace only in a location and position as specified inLOCATION and INSTALLATION sections of these instructions.Always provide adequate c

Page 24 - Ref: Table 9.2 NFGC

FIRE AND EXPLOSION HAZARDFailure to follow this warning could result in fire, propertydamage, personal injury, or death.Solvent cements are combustibl

Page 25 - VENT PIPE

UNIT CORROSION HAZARDExcessive exposure to contaminated combustion air mayresult in safety and performance related problems.Combustion air must not be

Page 26

Table 8—Direct Vent Termination ClearanceA0500932

Page 27

→ Table 9—Other than Direct Vent Termination ClearanceA0501333

Page 28 - → Fig. 35—Relocating J-Box

Attachment of Combustion Air Pipe1. Determine location of combustion air intake pipe connectionto combustion air intake housing as shown in Fig. 38 fo

Page 29 - Fig. 36—Wiring Diagram

NOTE: (Direct Vent/2-Pipe ONLY) vent pipe system has thesame diameter and same length as combustion air pipe as men-tioned in section ″Assembly of Com

Page 30

UNIT DAMAGE HAZARDFailure to follow this caution may result in unit componentdamage.Vent pipe must be installed and fully seated against inducerhousin

Page 31 - Fig. 37—Control Center

5. Clean and dry all surfaces to be joined.6. Check dry fit of pipe and mark insertion depth on pipe.7. After pipes have been cut and preassembled, ap

Page 32

TABLE 12—MAXIMUM ALLOWABLE PIPE LENGTH (FT) (Continued)ALTITUDE (FT)UNIT SIZE(BTUH)DIRECT VENT (2-PIPE) ONLYNON-DIRECT VENT(1-PIPE) ONLYNUMBER OF 90°

Page 33

EXAMPLE:An 080-12 size furnace located in Indianapolis, elevation650 ft above sea level, could be installed as either a directvent/2-pipe system that

Page 34

Fig. 2—Dimensional DrawingDIMENSIONS (IN.)UNIT SIZE A D E060-12 17-1/2 15-7/8 16080-12 17-1/2 15-7/8 16080-16 17-1/2 15-7/8 16100-16 21 19-3/8 19-1/21

Page 35

Vent/2-Pipe system and Table 9 for Non-direct Vent/1-Pipesystem. For exterior piping arrangements, refer to Fig. 44 forDirect Vent/2-Pipe system and F

Page 36 - See notes at end of table

Fig. 44—Combustion Air and Vent Pipe Terminationfor Direct Vent (2-pipe) System (All Sizes)A05090At least 36 in.18 in. maximumVertical separationbetwe

Page 37

Combustion air and vent pipes MUST terminate outside structure.A factory accessory termination kit must be installed as shown inTable 13. There are fo

Page 38

PERSONAL INJURY HAZARDCaution should be taken to prevent draining where slipperyconditions may cause personal injuries.Excessive condensate draining m

Page 39

FIRE HAZARDFailure to follow this caution may result in intermittent unitoperation or performance satisfaction.This furnace is equipped with a manual

Page 40

TWO-STAGE HEATING WITH SINGLE-STAGETHERMOSTAT (ADAPTIVE MODE)(See Fig. 31 for thermostat connections.)NOTE: Low-heat-only switch, SW-1, selects either

Page 41 - (per code)

the high-heat gas valve solenoid GV-HI is energized. Theblower motor BLWM will switch to HI HEAT speed fiveseconds after the R to W2 circuit closes.2.

Page 42

A00275Fig. 50A—Two-Stage Furnace with Single-Speed AirConditionerFig. 50B—Two-Stage Furnace with Two-Speed AirConditionerA00276A00277Fig. 50C—Two-Stag

Page 43 - (3 WRAPS MINIMUM)

A00279Fig. 50E—Dual Fuel Thermostat with Two-StageFurnace and Single-Speed Heat PumpA00281Fig. 50G—Two-Stage Thermostat With Two-StageFurnace and Two-

Page 44

Notes for Fig. 50A-H:1. Heat pump MUST have a high pressure switch for dual fuel applications.2. Refer to outdoor equipment Installation Instructions

Page 45

Step 3—Combustion and Ventilation Air• US: Section 8.3 of the NFGC, Air for Combustion andVentilation• CANADA: Part 7 of the NSCNGPIC, Venting Systems

Page 46

b. When the R to G-and Y/Y2 circuit is closed and there is ademand for dehumidification, the furnace blower motorBLWM will drop the blower speed from

Page 47

6. Operate furnace per instruction on outer door.7. Verify furnace shut down by lowering thermostat settingbelow room temperature.8. Verify that furna

Page 48

Table 14—Model 58MTB Orifice Size and High/Low-Heat Manifold Pressures for Correct Inputsfor Use with 060 Through 120 Size Furnaces Only(Tabulated Dat

Page 49 - Notes for Fig. 50A-H:

Table 14—Model 58MTB Orifice Size and High/Low-Heat Manifold Pressures for Correct Inputs (Continued)for Use With 060 Through 120 Size Furnaces Only(T

Page 50 - OM-24v terminals are jumpered

Table 14—Model 58MTB Orifice Size and High/Low-Heat Manifold Pressures for Correct Inputs (Continued)for Use With 060 Through 120 Size Furnaces Only(T

Page 51

3. Verify Natural Gas Input Rate By Clocking Gas Meter.NOTE: Be sure all pressure tubing, combustion-air and ventpipes, and burner enclosure front are

Page 52

SET TEMPERATURE RISEUNIT DAMAGE HAZARDFailure to follow this caution may result in overheating theheat exchangers or condensing flue gases in heat exc

Page 53

For low-heat, the following connections can be made at LO-HEAT on control:a. Med (Orange) -Available only on 5-speed motorsb. Med-Low (Blue)c. Low (RE

Page 54

CHECKLIST1. Put away tools and instruments. Clean up debris.2. Check SW-1 through SW-3 after completing installation toensure desired settings for the

Page 55 - Fig. 53—Burner Orifice

CHECKLIST—DIRECT VENT (2-PIPE) INSTALLATIONLOAD CALCULATION____________ Heating Load (Btuh)____________ Cooling Load (Btuh)____________ Furnace Model

Page 56 - Table 16—Gas Rate (CU FT/HR)

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONSPROCEDUREUNIT DAMAGE HAZARDFailure to follow this caution may result in damage to unitcomponents.Electrostati

Page 57 - Table 17–Speed Selection

CHECKLIST—NON DIRECT VENT (1-PIPE) INSTALLATIONLOAD CALCULATION____________ Heating Load (Btuh)____________ Cooling Load (Btuh)____________ Furnace Mo

Page 58

NOTE: Failure to use CPVC elbows may allow drain to kink andprevent draining.f. Connect larger diameter drain tube and clamp (factory-supplied in loos

Page 59

2. Inducer Housing Drain Tubea. Remove and discard LOWER (molded) inducer housingdrain tube which was previously connected to condensatetrap.b. Use in

Page 60 - Tab 6a 8a

To relocate condensate trap from the blower shelf to desiredlocation, perform the following:1. Remove 3 tubes connected to condensate trap.2. Remove t

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