Carrier 05G TWIN PORT Service Manual

Compressor62--11052 Rev CWORKSHOP MANUALforMODEL 05G TWIN PORTCOMPRESSORR

1--262--11052123467108119COMPRESSOR WITHMOUNTING FLANGE(ULTRA TYPE SHOWN)1 234678910111. Discharge Service Valve2. High Pressure Connection3. Low Pres

1--362--110521.4 DETAILED DESCRIPTION1.4.1 Service ValvesThe suction and discharge service valves used on thecompressor are equipped with mating flang

1--462--110521.5 COM PRESSOR UNLOADERSThe compressor is equipped with unloaders for capacitycontrol. This consists of a self--contained, cylinder head

1--562--11052The loaded cylinder bank will continue to operate fullyloaded until the solenoid valve control device isenergized and the gas bypass port

2--1 62--11052SECTION 2COMPRESSOR REPLACEMENT2.1 COMPRESSOR REMOVALRefer to the operation and service manual covering theequipment in which the compre

2--262--110522.2.2 INSTALLING COMPRESSORWARNINGMidseat service valves or by other meansrelieve pressure in replacementcompressor before removing plugs

3--1 62--11052SECTION 3COMPRESSOR MAINTENANCE3.1 SHAFT SEAL RESERVOIRThe shaft seal reservoir will accumulate up to 3.5ounces of oil. It should be ser

3--262--110521 Capscrew2 Cylinder Head3 Cylinder Head Gasket4 Capscrew5 Lockwasher6 Discharge Valve Backer7 Discharge Valve8 Valve Plate9 Valve Plate

3--3 62--110523.5.1 RemovalRemove eight capscrews and remove the oil pumpbearing head assembly, gasket and thrust washer. (SeeFigure 3-5.)1. Oil Pump

3--462--11052b. Lubricate the end of the crankshaft with clean oil.c. Using two long screwdrivers, pry out the shaft seal butdo not damage the gasket

3--5 62--110521 Bottom Plate2 Oil Strainer3 Reservoir123Figure 3-10. Bottom Plate Removal1 Oil Pressure Relief Valve2 Connecting Rod and Cap3 Capscrew

3--662--11052d. Measure side clearance between ring and ringgroove in piston. Maximum dimensions are providedin Table 3-2.e. If parts are worn beyond

3--7 62--11052c. The compressor will be fitted with double ring pistons.Compression RingCompression RingFigure 3-18. Piston Ringsd. The compression ri

3--862--11052Table 3-1. Torque ValuesSIZEDIAMETER(INCHES)THREADSPER INCHTORQUE RANGE USAGEFT--LB MKG1/16 27 (pipe) 5.5to7 0.8to1.0 Crankshaft Center W

3--9 62--11052Table 3-2. Wear LimitsPART NAMEF ACTOR Y MAXIMUM FACTORY MINIMUMMAXIMUM WEARBEFORE REPAIRINCHES MM INCHES MM INCHES MMSEAL ENDEnd Play (

INDEXIndex 162--11052CCompresor Replacemant, 2--1Compressor Refernce Data, 1--1Compressor Valves, 1--3Cylinder Head and Valve Plate Maintenance, 3--1L

WORKSHOP MANUALCOMPRESSORMODEL 05G TWIN PORT

©2007 Carrier Corporation D Printed in U. S. A. 1207Carrier Transicold Division,Carrier CorporationTruck/Trailer Products GroupP.O. Box 4805Syracuse,

Safety - 162--11052SAFETY SUMMARYGENERAL SAFETY NOTICESThe following general safety notices supplement the specific warnings and cautions appearing el

Safety - 262--11052SPECIFIC W ARNING AND CAUTION STATEMENTSThe statements listed below are specifically applicable to this unit and appear elsewhere i

i 62--11052TABLE OF CONTENTSPARAGRAPH NUMBER PageSAFETY SUMMARY Safety--1...GENERAL S

ii62--11052PARAGRAPH NUMBERPage3.8 COMPRESSOR RUNNING GEAR REASSEMBLY 3--6....3.8.1 Seal End Main Bearings 3--6...

1--162--11052SECTION 1DESCRIPTION1.1 INTRODUCTIONThis workshop manual covers the Carrier T ransicoldModel 05G Twin Port compressors. Thesecompressors