Carrier 38AKS013-024 User Manual

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Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ...................1
INSTALLATION .............................1-12
Step 1 Complete Pre-Installation
Checks ....................................1
Step 2 Rig and Mount the Unit .............8
Step 3 Complete Refrigerant Piping
Connections ...............................8
Step 4 Install Accessories ................10
Step 5 Complete Electrical
Connections ..............................10
PRE-START-UP .............................12
System Check ..............................12
Leak Test and Dehydration ..................12
Turn On Crankcase Heater ...................12
Preliminary Charge ..........................12
START-UP ................................13-16
Preliminary Checks .........................13
Preliminary Oil Charge ......................13
Start Unit ...................................13
Adjust Refrigerant Charge ...................13
Check Compressor Oil Level ................13
Final Checks ................................13
OPERATING SEQUENCE ....................17
Cooling .....................................17
Heating .....................................17
Fan Cycling .................................17
Winter Start Control .........................17
SERVICE ..................................17-19
Capacity Control ............................17
Head Pressure Control ......................17
Time GuardT II Circuit .......................17
Winter Start Control .........................18
Crankcase Heater ...........................18
Compressor Protection ......................18
High-Pressure Switches .....................18
Low-Pressure Switches .....................18
Outdoor Fans ...............................18
Lubrication .................................18
Cleaning Coils ..............................18
TROUBLESHOOTING ......................20,21
START-UP CHECKLIST ................CL-1,CL-2
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air-conditioning equip-
ment can be hazardous due to system pressures, electrical
components, and equipment location (roofs, elevated struc-
tures, etc.).
Only trained, qualified installers and service mechanics
should install, start-up, and service this equipment (Fig. 1).
Untrained personnel can perform basic maintenance func-
tions such as cleaning coils. All other operations should be
performed by trained service personnel.
When working on the equipment, observe precautions in
the literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes. Wear safety glasses and work gloves.
Keep quenching cloth and fire extinguisher nearby when braz-
ing. Use care in handling, rigging, and setting bulky equip-
ment.
ELECTRIC SHOCK HAZARD
Separate power sources (main and control
power circuits) are used for these units. Be
sure both main and control power circuits are
disconnected before servicing.
INSTALLATION
Step 1 Complete Pre-Installation Checks
UNCRATE UNIT Remove unit packaging except for the
top skid assembly, which should be left in place until after
the unit is rigged into its final location.
INSPECT SHIPMENT File claim with shipping com-
pany if shipment is damaged or incomplete.
CONSIDER SYSTEM REQUIREMENTS
Consult local building codes and National Electrical Code
(NEC, U.S.A.) for special installation requirements.
Allow sufficient space for airflow clearance, wiring,
refrigerant piping, and servicing unit. See Fig. 1. See
Fig. 2 for unit component locations.
Locate unit so that outdoor coil (condenser) airflow is un-
restricted on all sides and above.
Unit may be mounted on a level pad directly on the base
channels or mounted on raised pads at support points. See
Tables 1A-1D for unit operating weights. See
Table 2 for weight distribution based on recommended sup-
port points.
NOTE: If vibration isolators are required for a particular
installation, use the data in Table 2 to make the proper
selection.
38AKS013-024
Air-Cooled Condensing Units
50/60 Hz
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 3a 2a
PC 111 Catalog No. 563-701 Printed in U.S.A. Form 38AKS-3SI Pg 1 9-98 Replaces: 38AKS-2SI
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1 2 3 4 5 6 ... 23 24

Summary of Contents

Page 1 - Service Instructions

Installation, Start-Up andService InstructionsCONTENTSPageSAFETY CONSIDERATIONS ...1INSTALLATION ...1-12Step

Page 2 - Fig. 1 — Dimensions

INSTALL FILTER DRIER(S) AND MOISTURE INDICA-TOR(S) — Every unit should have a filter drier and liquid-moisture indicator (sight glass). In some applica

Page 3 - 12 91011

Table 6A — Electrical Data (3 Ph/60 Hz)UNIT38AKSUNIT COMPR FAN MOTORS (Single Phase)ModelVoltsMCA ICFMOCP(FuseOnly)RLA LRATotalFansFLA (ea)Fan No.kWNa

Page 4

Table 6B — Electrical Data (3 Ph/50 Hz)UNIT38AKSUNIT COMPR FAN MOTORS 230 v (Single Phase)ModelVoltsMCA ICFMOCP(FuseOnly)RLA LRATotalFansFLA (ea)Fan N

Page 5

START-UPCompressor crankcase heater must be on for 24 hoursbefore start-up. After the heater has been on for 24 hours,the unit can be started. If no t

Page 6

Fig. 10 — 38AKS013 and 38AKS024 Charging Chart14

Page 7

Fig. 11 — 38AKS014 Charging Chart15

Page 8 - Connections

Fig. 12 — 38AKS016 Charging Chart16

Page 9

OPERATING SEQUENCECooling —When the first stage (TC1) of the cooling ther-mostat closes, the timer starts. After approximately3 seconds, the timer expi

Page 10

Winter Start Control (If Required) — Install Ac-cessory Package 38AE900021.Crankcase Heater — The heater prevents refrigerantmigration and compressor

Page 11

Fig. 15 — Outdoor FanFig. 16 — Pivot and Support Top CoverFig. 17 — Coil Cleaning (Typical)19

Page 12 - System Check

NOTE: Service areas — Allow 3 ft (914 mm) on both sides and 2 ft (610 mm)on both ends of unit for servicing.Fig. 1 — Dimensions2

Page 13 - 38AKS024 38AKS013,014,016

TROUBLESHOOTINGPROBLEM SOLUTIONCOMPRESSOR DOES NOT RUNContactor Open1. Power off. 1. Restore power.2. Fuses blown in field power circuit. 2. After findi

Page 14

TROUBLESHOOTING (cont)PROBLEM SOLUTIONCOMPRESSOR CYCLES ON LOW-PRESSURE SWITCH (cont)Airflow Restricted1. Coil iced up. 1. Check refrigerant charge.2.

Page 15

Copyright 1998 Carrier CorporationManufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and w

Page 16

START-UP CHECKLISTA. Preliminary InformationOUTDOOR: MODEL NO. SERIAL NO.INDOOR: AIR HANDLER MANUFACTURERMODEL NO. SERIAL NO.ADDITIONAL ACCESSORIESB.

Page 17

C. Start-UpCHECK INDOOR UNIT FAN SPEED AND RECORD.CHECK OUTDOOR UNIT FAN SPEED AND RECORD.AFTER AT LEAST 10 MINUTES RUNNING TIME, RECORD THE FOLLOWING

Page 18

1324567812 91011LEGEND1—No. 1 Fan 5—No. 2 Fan 9—Compressor2—High-Pressure Switch 6—Terminal Block 1 (Unit Power) 10 — Low-Pressure Switch3—Circuit Bre

Page 19 - Fig. 15 — Outdoor Fan

Table 1A — Physical Data (English, 60 Hz)UNIT 38AKS 013 014 016 024OPERATING WEIGHT (lb)With Aluminum-Fin Coil 732 779 789 900With Copper-Fin Coil 825

Page 20 - TROUBLESHOOTING

Table 1B — Physical Data (SI, 60 Hz)UNIT 38AKS 013 014 016 024OPERATING WEIGHT (kg)With Aluminum-Fin Coil 332 353 358 408With Copper-Fin Coil 374 417

Page 21 - TROUBLESHOOTING (cont)

Table 1C — Physical Data (English, 50 Hz)UNIT 38AKS 013 014 016 024OPERATING WEIGHT (lb)With Aluminum-Fin Coil 732 779 789 900With Copper-Fin Coil 825

Page 22 - Tab 3a 2a

Table 1D — Physical Data (SI, 50 Hz)UNIT 38AKS 013 014 016 024OPERATING WEIGHT (kg)With Aluminum-Fin Coil 332 353 358 408With Copper-Fin Coil 374 417

Page 23 - B. Pre-Start-Up

Step 2 — Rig and Mount the UnitBe sure unit panels are securely in place prior torigging.RIGGING — These units are designed for overhead riggingonly.

Page 24 - C. Start-Up

Table 4A — Refrigerant Piping Sizes — 60 Hz UnitsUNIT38AKSLENGTH OF INTERCONNECTING PIPING, FT (M)0-15(0-4.5)15-25(4.5-7.5)25-50(7.5-15)50-75(15-23)75

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