Carrier 48HJD005-007 Specifications

Browse online or download Specifications for Heat pumps Carrier 48HJD005-007. Carrier 48HJD005-007 Specifications User Manual

  • Download
  • Add to my manuals
  • Print
  • Page
    / 48
  • Table of contents
  • TROUBLESHOOTING
  • BOOKMARKS
  • Rated. / 5. Based on customer reviews
Page view 0
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 534-767 Printed in U.S.A. Form 48HJ-18SI Pg 1 9-00 Replaces: 48HJ-17SI
Book 1 4
Ta b 1 a 6 a
Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Step 1 — Provide Unit Support . . . . . . . . . . . . . . . . . . . 1
•ROOF CURB
SLAB MOUNT
Step 2 — Field Fabricate Ductwork . . . . . . . . . . . . . . . 3
Step 3 — Install External Trap for
Condensate Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Step 4 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . 3
POSITIONING
Step 5 — Install Flue Hood . . . . . . . . . . . . . . . . . . . . . . . 4
Step 6 — Install Gas Piping . . . . . . . . . . . . . . . . . . . . . . 4
Step 7 — Make Electrical Connections . . . . . . . . . . . 4
FIELD POWER SUPPLY
FIELD CONTROL WIRING
HEAT ANTICIPATOR SETTINGS
Step 8 — Adjust Factory-Installed Options . . . . . . . 8
MOISTUREMISER DEHUMIDIFCATION
PACKAGE
APOLLO CONTROL
DISCONNECT SWITCH
OPTIONAL DURABLADE ECONOMIZER
OPTIONAL ECONOMI$ER
Step 9 — Adjust Evaporator-Fan Speed . . . . . . . . . 19
BELT-DRIVE MOTORS
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-32
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-38
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . 39-45
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguishers available for all brazing operations.
INSTALLATION
Unit is shipped in the vertical discharge configuration. To
convert to horizontal discharge application, remove duct open-
ing covers. Using the same screws, install covers on duct open-
ings in basepan of unit with insulation-side down. Seals around
openings must be tight.
NOTE: Any combination of supply and return ducting is per-
missible, i.e., vertical supply combined with horizontal return.
Step 1 — Provide Unit Support
ROOF CURB Assemble and install accessory roof curb in
accordance with instructions shipped with curb. See Fig. 1. In-
stall insulation, cant strips, roofing felt, and counter flashing as
shown.
Ductwork must be attached to curb, not to the unit.
If electric control power or gas service is to be routed through
the basepan, attach the accessory thru-the-bottom service con-
nections to the basepan in accordance with the accessory instal-
lation instructions. Connections must be installed before unit is
set on roof curb.
Curb should be level. Unit leveling tolerances are shown in
Fig. 2. This is necessary for unit drain to function properly. Re-
fer to Accessory Roof Curb Installation Instructions for addi-
tional information as required.
SLAB MOUNT (Horizontal Units Only) — Provide a level
concrete slab that extends a minimum of 6 in. beyond unit cab-
inet. Install a gravel apron in front of condenser-coil air inlet to
prevent grass and foliage from obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb if
required.
Before performing service or maintenance operations on
unit, turn off main power switch to unit and install lockout
tag. Ensure electrical service to rooftop unit agrees with
voltage and amperage listed on the unit rating plate. Elec-
trical shock could cause personal injury.
Disconnect gas piping from unit when leak
testing at pressure greater than
1
/
2
psig. Pres-
sures greater than
1
/
2
psig will cause gas valve
damage resulting in hazardous condition. If
gas valve is subjected to pressure greater than
1
/
2
psig, it
must
be replaced before use. When
pressure testing field-supplied gas piping at
pressures of
1
/
2
psig or less, a unit connected
to such piping must be isolated by manually
closing the gas valve(s).
IMPORTANT: The gasketing of the unit to the roof curb
is critical for a watertight seal. Install gasket supplied
with the roof curb as shown in Fig. 1. Improperly
applied gasket can result in air leaks and poor unit
performance.
48HJD005-007, 48HJE/HJF004-007
48HJL/HJM/HJN/HJG/HJH/HJK004-006 (LOW NO
x
)
Single-Package Rooftop Heating/Cooling
Page view 0
1 2 3 4 5 6 ... 47 48

Summary of Contents

Page 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 2 - Fig. 1 — Roof Curb Details

10Table 2A — 48HJ Electrical Data Standard Motor (Units Without Electrical Convenience Outlet)Table 2B — 48HJ Electrical Data Standard Motor (Units Wi

Page 3 - Drain —

11Table 2C — 48HJ High-Static Motor Units Without Electrical Convenience OutletTable 2D — 48HJ High-Static Motor Units With Electrical Convenience Out

Page 4 - Step 5 — Install Flue Hood —

12OPTIONAL DURABLADE ECONOMIZER — The option-al economizer hood assembly is packaged and shipped in thefilter section. Damper blades and control boar

Page 5 - Table 1 — Physical Data

139. Replace outdoor-air opening panel using screws fromStep 2. Replace filter access panel. Ensure the filter ac-cess panel slides along the tracks a

Page 6

14U-SHAPEDHOLE(NOT SHOWN)ECONOMIZERPLUGWIRINGHARNESS4321056789UNITTOPOAT(TERMINALS ARE UP)OUTSIDE AIRSCREENMINIMUMPOSITIONOPEN31TPP1T1425SSODCTRBREV.B

Page 7

15OPTIONAL ECONOMI$ER — See Fig. 23 for EconoMi$ercomponent locations.1. To remove the existing unit filter access panel, raise thepanel and swing the

Page 8 - SPACING OF SUPPORTS

16SEAL STRIPSEAL STRIPOUTDOOR AIRHOOD TOPSCREENRETAINEROUTDOOR AIRINLETSCREENSOUTDOOR AIRHOOD SIDESASSEMBLEDEXHAUST HOODOUTDOOR AIROPENINGPANELECONOMI

Page 9 - Without Economizer

17OUTDOORAIRSENSORTEMPTEMPCOMOUTPWRBROWNVIOLETWHITEREDBROWNTEMPTEMPCOMOUTPWRRETURNAIRSENSORVIOLETWHITEREDOATCOMOAH-15 VRATCOMRAH+15 VECONOMI$ERCONTROL

Page 10

18CO2 Control Setup — If a CO2 sensor is not being used, pro-ceed to the next section. If a CO2 sensor is being used, performthe following:1. Determin

Page 11

19Step 9 — Adjust Evaporator-Fan Speed — Ad-just evaporator-fan speed to meet jobsite conditions.Tables 5A and 5B show fan rpm at motor pulley setting

Page 12 - % RELATIVE HUMIDITY

2ROOF CURBACCESSORY“A”UNIT SIZE48/50HJCRRFCURB001A00 1′-2″ [356]004-007CRRFCURB002A00 2′-0″ [610]NOTES:1. Roof curb accessory is shippeddisassembled.2

Page 13

20Table 5A — 48HJ Fan Rpm at Motor Pulley Setting With Standard Motor *Approximate fan rpm shown (standard motor/drive).Table 5B — 48HJ Fan Rpm at Mot

Page 14 - POSITION

21Table 8 — Motor Nominal HorsepowerTable 9 — Outdoor Sound Power (Total Unit) LEGENDTable 10 — 48HJ004 Fan Perfor

Page 15

22Table 12 — 48HJ005 Fan Performance — Vertical Discharge Units With Standard MotorTable 13 — 48HJ005 Fan Performance — Vertical Discharge Units With

Page 16 - Outdoor-Air Thermostat

23Table 14 — 48HJ006 Fan Performance — Vertical Discharge Units With Standard MotorSingle-Phase Units3-Phase UnitsTable 15 — 48HJ006 Fan Performance —

Page 17 - DISCONNECT

24Table 16 — 48HJ007 Fan Performance — Vertical Discharge Units With Standard MotorTable 17 — 48HJ007 Fan Performance — Vertical Discharge Units With

Page 18 - *Field-installed accessory

25Table 18 — 48HJ004 Fan Performance — Horizontal Discharge Units With Standard MotorTable 19 — 48HJ004 Fan Performance — Horizontal Discharge Units W

Page 19 - PLATE NUTS

26Table 20 — 48HJ005 Fan Performance — Horizontal Discharge Units With Standard MotorTable 21 — 48HJ005 Fan Performance — Horizontal Discharge Units W

Page 20

27Table 22 — 48HJ006 Fan Performance — Horizontal Discharge Units With Standard MotorSingle-Phase Units3-Phase UnitsTable 23 — 48HJ006 Fan Performance

Page 21

28Table 24 — 48HJ007 Fan Performance — Horizontal Discharge Units With Standard MotorTable 25 — 48HJ007 Fan Performance — Horizontal Discharge Units W

Page 22

29PRE-START-UPProceed as follows to inspect and prepare the unit for initialstart-up: 1. Remove all access panels.2. Read and follow instructions on a

Page 23 - 3-Phase Units

3Step 2 — Field Fabricate Ductwork — Secure allducts to roof curb and building structure on vertical dischargeunits. Do not connect ductwork to unit.

Page 24

30NOTE: When the compressor is rotating in the wrong direc-tion, the unit will make an elevated level of noise and will notprovide cooling.Cooling — S

Page 25

31HEATING, UNITS WITHOUT ECONOMIZER — Whenthe thermostat calls for heating, terminal W1 is energized. Theinduced-draft motor is energized and the burn

Page 26

32Fig. 39 — MoistureMiser Option Operation

Page 27

33SERVICECleaning — Inspect unit interior at the beginning of heat-ing and cooling season and as operating conditions require.EVAPORATOR COIL1. Turn u

Page 28

34Condenser-Fan Adjustment (Fig. 43) — Shut offunit power supply. Remove condenser-fan assembly (grille,motor, motor cover, and fan) and loosen fan hu

Page 29

35TO USE COOLING CHARGING CHART, STANDARDUNIT — Take the outdoor ambient temperature and readthe suction pressure gage. Refer to charts to determine w

Page 30

36Fig. 48 — Cooling Charging Chart, 48HJ004 with Optional MoistureMiser Dehumidification PackageFig. 49 — Cooling Charging Chart, 48HJ005 with Optiona

Page 31

37Burner Ignition — Unit is equipped with a direct sparkignition 100% lockout system. Integrated Gas Unit Controller(IGC) is located in the control bo

Page 32

38Fig. 54 — Spark Gap AdjustmentLOW HEAT48HJE004, 48HJD005-007 — 72,000 BTUH INPUTMEDIUM AND HIGH HEAT48HJE005-007, 48HJF004 — 115,000 BTUH INPUT48HJF

Page 33 - Lubrication

39TROUBLESHOOTINGRefer to Tables 30-36 for troubleshooting details.Table 30 — LED Error Code Service AnalysisLEGENDSYMPTOM CAUSE REMEDYHardware failur

Page 34 - 007 (460 and 575 V)

4Step 5 — Install Flue Hood — Flue hood is shippedscrewed to the burner compartment access panel. Removefrom shipping location and, using screws provi

Page 35 - Limit Switch —

40Table 31 — Heating Service AnalysisTable 32 — Durablade Economizer Service Analysis LEGENDPROBLEM CAUSE REMEDYBurners will notignite.Mi

Page 36

41Table 33 — EconoMi$er Flash Code IdentificationTable 34 — EconoMi$er TroubleshootingLEGENDFLASH CODE CAUSE ACTION TAKEN BY ECONOMI$ERConstant OnNorm

Page 37 - Replacement Parts —

42Table 35 — MoistureMiser Dehumidification Subcooler Service AnalysisPROBLEM CAUSE REMEDYSubcooler will not energize.No power to control transformer

Page 38 - MEDIUM AND HIGH HEAT

43Table 36 — Cooling Service AnalysisPROBLEM CAUSE REMEDYCompressor and condenser fanwill not start.Power failure. Call power company.Fuse blown or ci

Page 39 - TROUBLESHOOTING

44Fig. 55 — Typical Wiring Schematic and Component Arrangement(208/230 3-Phase Unit Shown)

Page 40

45LEGEND AND NOTES FOR FIG. 55AHA —Adjustable Heat AnticipatorC —Contactor, CompressorCAP —CapacitorCC —Cooling CompensatorCLO —Compressor LockoutCOMP

Page 41

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 43

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 44 - (208/230 3-Phase Unit Shown)

5Table 1 — Physical Data LEGEND *Single phase/three phase.†Indicates automatic reset.**48HJD005-007 and 48HJE004 (72,000 Btuh heat input)

Page 45 - NOTES FOR FIG. 55

6 Table 1 — Physical Data (cont) LEGEND *Single phase/three phase.†Indicates automatic reset.**48HJD005-007 and 48HJE004 (72

Page 46 - Ta b 1 a 6 a

7UNIT48HJSTANDARDUNITWEIGHTDURABLADEECONOMIZERWEIGHTECONOMI$ERWEIGHTCORNERWEIGHT(A)CORNERWEIGHT(B)CORNERWEIGHT(C)CORNERWEIGHT(D)Lb Kg Lb Kg Lb Kg Lb K

Page 47

8Install conduit through side panel openings indicated inFig. 5. Route power lines through connector to terminal con-nections as shown in Fig. 8.Volta

Page 48 - III. START-UP

9 RACEWAY LOW VOLTAGECONNECTIONSINTEGRATED GAS UNITCONTROLLER (IGC)HOLE IN END PANEL (HIDDEN)Fig. 8 — Power Wiring Connecti

Comments to this Manuals

No comments