Carrier 50TCQA Instruction Manual

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50TCQA
Single Package Rooftop
Heat Pump
with Puronr (R---410A) Refrigerant
S i z e s 0 4 --- 0 7
Installation Instructions
NOTE: Read the entire instruction manual before starting
the installation
TABLE OF CONTENTS
SAFETY CONSIDERATIONS 1....................
INSTALLATION 4...............................
Step 1 -- Plan for Unit Location 4..................
Step 2 -- Plan for Sequence of Unit Installation 5......
Step 3 -- Inspect Unit 5...........................
Step 4 -- Provide Unit Support 5...................
Step 5 -- Field Fabricate Ductwork 7................
Step 6 -- Rig and Place Unit 7.....................
Step 7 -- Convert t o Horizontal & Connect Duc twork 8.
Step 8 -- Install Outside Air Hood 8................
Step 9 -- Install External Condensate Trap and Line 10.
Step 10 -- Make Electrical Connections 11...........
Step 11 -- Adjust Factory--Installed Options 44........
Step 12 -- Install Accessories 45...................
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service,
maintenance, or use can cause explosion, fire, electrical
shock or other conditions which may cause personal
injury or propert y damage. Consult a qual ified installer,
service agenc y, or your distributor or branch for
information or assistance. The qualified installer or
agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual
instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloths for brazing operat ions and
have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or caut ions attached to
the unit. Consult local building codes and appropriate
national electrical codes (in USA, ANSI/NFPA70,
Nationa l Electrical Code (NEC); in Canada, CSA C22.1)
for special requirements.
It is important to recognize safety information. This is the
safety--alert symbol
. When you see this symbol on the
unit and in instructions or manuals, be alert to the
potential for pe rsonal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the
safety--alert symbol. DANGER identifies the most serious
hazards which will result in severe pe rsonal inj ury or
death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify
unsafe practices, which may result in minor personal
injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced
installation, reliability, or operation.
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1 2 3 4 5 6 ... 47 48

Summary of Contents

Page 1 - Installation Instructions

50TCQASingle Package RooftopHeat Pumpwith Puronr (R---410A) RefrigerantS i z e s 0 4 --- 0 7Installation InstructionsNOTE: Read the entire instruction

Page 2

10Economize r Hood and Two--Position Hood —NOTE: If the power exhaust accessory is to be installedon the unit, the hood shipped with the unit will not

Page 3

11NOTE: Trap should be deep enough to offset maximum unit staticdifference. A 4” (102) trap is recommended.MINIMUM PITCH1” (25mm) PER10’ (3m) OF LIN

Page 4 - INSTALLATION

12Units with Factory--Installed Disconnect —The factory--installed option disconnect switch is locatedin a weatherproof enclosure located under the ma

Page 5 - Step 4 — Provide Unit Support

13Mount the weat herproof cover to the backing plate asshown in Fig. 18. Remove two slot fillers in the bottom ofthe cover to permit service tool cord

Page 6 - Fig. 3 -- Roof Curb Details

14LOW VOLTAGECONDUITCONNECTORHIGH VOLTAGECONDUITCONNECTORC08637Fig. 20 -- Thru--Base Connection FittingsField--supplied and field--installed liquidtig

Page 7 - Step 6 — Rig and Place Unit

15RACEWAYHOLE IN END PANEL (HIDDEN)C08027Fig. 22 -- Fiel d Control Wiring RacewayElectric Heaters50TCQ units may be equipped with fie ld--installedacc

Page 8 - Remove Hood Parts

16TRACKFLANGEC08135Fig. 25 -- Typical Module InstallationSingle Point Boxes and Supplementary Fuses — Whenthe unit MOCP device value exceeds 60--A, un

Page 9 - Screws for Metal Tray

17PremierLinkt (Factory--Option) —C08199Fig. 28 -- PremierLink ControllerThe PremierLink controller (see Fig. 28) is compatiblewith Carrier Comfort Ne

Page 10

18C09014Fig. 30 -- PremierLink Wiring Schematic50TCQA

Page 11 - FIRE HAZARD

19Outdoor Air Temperature (OAT) Sensor — The OAT isfact ory--mounted in the EconoMi$er2 (FIOP oraccessory). It is a nominal 10k ohm thermistor attache

Page 12 - Units With Disconnect Option

2ELECTRICAL SHOCK HAZARDFailure to follow this warning could cause personalinjury or death.Before performing service or maintenance operationson unit,

Page 13

20GJ4-12J4-10J4-8Y1Y22RR46J4-6J4-4W2C810C SPACETHERMOSTATPL CTBTHERMOSTATW1TB1 CTBTHERMOSTATC08119Fig. 35 -- Space Thermostat Conne

Page 14 - Field Wiring

21Table 4 – Space Sensor ModeTB1 TERMINAL FIELD CONNECTION INPUT SIGNAL1 T 5 5 --- S E N / T 5 6 --- S E N Analog (10k thermistor)2 RMTOCC Discrete, 2

Page 15 - Electric Heaters

22If the 50TCQ unit has an economizer system andfree--cooling operation is required, a sensor representingReturn Air Temperature must also be connecte

Page 16

238765432121HG24 VACOR24 VDCNCALARMRELAYCONTACTSCOMNO}0-10VDCSIG COM4-20mA++-+-J3 J4C08635Fig. 38 -- Indoor/Outdoor Air Quality (CO2)Sensor(33ZCSENCO2

Page 17

24On 50TCQ units equipped with factory--installed SmokeDetector(s), the smoke detector controller implements theunit shutdown through its NC contac t

Page 18

25At any baud (9600, 19200, 38400 baud), the number ofcontrollers is limited to 239 devices maximum. Bus lengthmay not exceed 4000 ft, with no more th

Page 19 - Cool Warm

26RTU--MP control systemThe RTU--MP cont roller, see Fig. 47, provides expandedstand--alone operation of the HVAC system pl usconnec tion and control

Page 20

27C09015Fig. 49 -- RTU--MP System Control Wiring Diagram50TCQA

Page 21 - Table 5 – Thermostat Mode

28Table 8 – R TU--MP Controller Inputs and OutputsPOINT NAMEBACnet OBJECTNAMETYPE OF I/OCONNECTION PINNUMBERSINPUTSSpace Temperature Sensor sptsens AI

Page 22

29The raceway provides the UL required clearance betweenhigh-- and low--voltage wiring. Pass the control wiresthrough the hole provided in the corner

Page 23 - COVER REMOVED SIDE VIEW

3Horizontal Connections / EconomizerVertical Connections / EconomizerC09001Fig. 1 -- Unit Dimensional Drawing – 04 — 07 Size Units50TCQA

Page 24

30entha lpy sensor and the (SR) terminal on the enthalpycontroller.NOTE: The enthalpy control must be set to the “D”setting for differential enthalpy

Page 25

31Remote OccupancyThe remote occupancy accessory is a field --installedaccessory. This accessory overrides the unoccupied modeand puts the unit in occ

Page 26 - RTU--MP control system

32Local AccessBACview6HandheldThe BACview6is a keypad/display interface used toconnect to the RTU--MP to access the control information,read sensor va

Page 27

33Table 9 – LEDsThe LEDs on the RTU--MP show the status of certain functionsIf this LED is on... Status is...Power The RTU MP has powerRx The RTU MP i

Page 28

34terminal for connecting to the controller. Each sensor hasfour LEDs (for Power, Trouble, Alarm and Dirty) and amanua l test/ reset button (on the le

Page 29

35downward, into the return air stream. The sampling tube isconnec ted via tubing to the return air sensor that ismounted on a bracket high on the par

Page 30 - Fan Status

36Table 10 – Unit Wire/MOCP Sizing DataUNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HEATER NO C.O. or UNPWRD C.O.Nom(kW)FLANO P.E. w/ P.E. (pwrd fr/un

Page 31 - Power Exhaust (output)

37Table 10 — Unit Wire/MOCP Sizing Data (cont)UNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HEATER w/ PWRD C.O.Nom(kW)FLANO P.E. w/ P.E. (pwrd fr/unit)

Page 32 - Communication

38Table 10 — Unit Wire/MOCP Sizing Data (cont)UNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HEATER NO C.O. or UNPWRD C.O.Nom(kW)FLANO P.E. w/ P.E. (pwr

Page 33 - Controller

39Table 10 — Unit Wire/MOCP Sizing Data (cont)UNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HEATER w/ PWRD C.O.Nom(kW)FLANO P.E. w/ P.E. (pwrd fr/unit)

Page 34 - Smoke Detector Locations

4C09002Fig. 1 -- Unit Dimensional Drawing – 04 — 07 Size Unit (cont.)INSTALLATIONJobsite SurveyComplete the following checks before installation.1. Co

Page 35 - Sampling Tube

40Table 10 — Unit Wire/MOCP Sizing Data (cont)UNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HEATER NO C.O. or UNPWRD C.O.Nom(kW)FLANO P.E. w/ P.E. (pwr

Page 36

41Table 10 — Unit Wire/MOCP Sizing Data (cont)UNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HEATER w/ PWRD C.O.Nom(kW)FLANO P.E. w/ P.E. (pwrd fr/unit)

Page 37

42Table 10 — Unit Wire/MOCP Sizing Data (cont)UNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HEATER NO C.O. or UNPWRD C.O.Nom(kW)FLANO P.E. w/ P.E. (pwr

Page 38

43Table 10 — Unit Wire/MOCP Sizing Data (cont)UNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HEATER w/ PWRD C.O.Nom(kW)FLANO P.E. w/ P.E. (pwrd fr/unit)

Page 39

44Legend and Notes for Table 10LEGEND:CO --- Convenient outletDISC --- DisconnectFLA --- Full load ampsIFM --- Indoor fan motorLRA --- Locked rotor am

Page 40

45Step 12 — Install AccessoriesAvailable accessories include:Roof CurbThru--base connection kit (must be installed before unitis set on curb)Manual ou

Page 41

4650TCQA

Page 42

4750TCQA

Page 43

48Copyright 2009 Carrier Corp. D 7310 W. Morris St. D Indianapolis, IN 46231 Printed i n U.S.A. Edition Date: 02/10/09Manufacturer reserves the right

Page 44 - Legend and Notes for Table 10

5Roof mount —Check building codes for weight distributionrequirements. Unit operating weight is shown in Table 1.Step 2 — Plan for Sequence of Unit In

Page 45 - Step 12 — Install Accessories

650TCQA04-07ROOFCURBACCESSORYCRRFCURB001A02CRRFCURB002A021’ - 2”[356]2’ - 0”[610]UNIT SIZEC08548Fig. 3 -- Roof Curb Details50TCQA

Page 46

7A-B0.5” (13)B-C1.0” (25)A-C1.0” (25)MAXIMUM ALLOWABLEDIFFERENCE IN. (MM)C06110Fig. 4 -- Unit Leveling TolerancesStep 5 — Field Fabricate DuctworkCabi

Page 47

8PositioningonCurb—Position unit on roof curb so that the following clearancesare maintained:1/4in. (6.4 mm) clearance between theroof curb and the ba

Page 48 - Catalog No: 50TCQ---01SI

9Two Position Damper H ood Removal and Setup --Factor y Option1. The hood is shipped in knock--down form andassembled to a metal support tray using pl

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