Carrier 50TCQD Specifications

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50TCQD17---D24
Single Package Heat Pump/Electric Heat
Nominal15to20Tons
With Puron
R
(R---410A) Refrigerant
Service and Maintenance Instructions
TABLE OF CONTENTS
SAFETY CONSIDERATIONS 1....................
UNIT ARRANGEMENT AND ACCESS 3...........
SUPPLY FAN (BLOWER) SECTION 4..............
HEAT PUMP REFRIGERATION SYSTEM 6.........
THERMOSTATIC EXPANSION VALVE (TXV) 11....
PURON
(R--410A) REFRIGERANT 14.............
COOLING CHARGING CHARTS 15................
CONVENIENCE OUTLETS 18....................
HEAT PUMP CONTROLS 20......................
PROTECTIVE CONTROLS 21.....................
COMMERCIAL DEFROST CONTROL 21...........
ELECTRIC HEATERS 24.........................
SMOKE DETECTORS 26.........................
PREMIERLINK
CONTROL 36...................
RTU--OPEN CONTROL SYSTEM 37................
SENSORY/ACCESSORY INSTALLATION 37........
ADDITIONAL RTU--OPEN INSTALLATION AND
TROUBLESHOOTING 37.........................
PRE--START-UP/START--UP 39....................
START-UP, GENERAL 39.........................
START-UP, PREMIERLINK CONTROLS 41........
START-UP, RTU--OPEN CONTROL 41..............
FASTENER TORQUE VALUES 41.................
APPENDIX I. MODEL NUMBER SIGNIFICANCE 42...
APPENDIX II. PHYSICAL DATA 44................
APPENDIX III. ELECTRICAL DATA 46.............
APPENDIX IV. ELECTRICAL INFORMATION 48....
APPENDIX V. WIRING DIAGRAMS 54.............
APPENDIX VI. FAN PERFORMANCE 54...........
APPENDIX VI. MOTORMASTER SENSOR
LOCATIONS 67.................................
UNIT START-UP CHECKLIST 69..................
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment
can be hazardous due to system pressure and electrical
components. Only tra ined and qualified service personnel
should install, repair, or service air-conditioning
equipment. Untrained personnel can perform only the
basic maintenance functions such as replacing filters.
Trained service personnel should perform all other service
and maintenance operations.
When working on a ir-conditioning equipment, observe
precautions in the literature, tags and labels attached to
the unit, and other safety precautions that can apply.
Follow all safety codes. Wear approved safety glasses and
leather work gloves. Use quenching cloth for unbrazing
operations. Have fire extinguishers available for all
brazing operations.
Read these instructions thoroughly and follow all
warnings or cautions attached to the unit. Consult local
building codes and National Electri cal Code (NEC) for
special requirements.
Recognize safety information. This is the safety--ALERT
symbol
. When you see this symbol on the unit and in
instructions or manual s, be aware of the potential for
physical injury hazards.
Understand the signal words DANGER, WARNING,and
CAUTION. These words are used with the safety--ALERT
symbol. DANGER indicates a hazardous situation which,
if not avoided, will result in death or severe personal
injury. WARNING indicates a hazardous situation which,
if not avoided, could result in death or personal injury.
CAUTION indicates a hazardous situation which, if not
avoided, could result in minor to moderate injury or
product and property damage. NOTICE is used to address
practices not related to physical injury. NOTE is used to
highlight suggestions which will result in enhanced
installation, reliability, or operation.
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1 2 3 4 5 6 ... 69 70

Summary of Contents

Page 1 - (R---410A) Refrigerant

50TCQD17---D24Single Package Heat Pump/Electric HeatNominal15to20TonsWith PuronR(R---410A) RefrigerantService and Maintenance InstructionsTABLE OF CON

Page 2

10To CondensingCircuitFromTransferHeaderC09231Fig. 15 -- Heat Pump Accutrol — Flow as CondenserFunction/Entering Second PassFrom SubcoolerCircuitToLiq

Page 3 - UNIT ARRANGEMENT AND ACCESS

11Apply compressor refrigerant oil t o the check valve core’sbottom O --ring. Install the fitting body and torque to9610 in--lbs (10.9  1 Nm). Do no

Page 4 - SUPPLY FAN (BLOWER) SECTI ON

12OUTLETINLETPUSHRODSDIAPHRAGMNEEDLEVALVESPRINGDISTRIBUTORFEEDER TUBESCAPILLARY TUBECOILBULBEXTERNAL EQUALIZER TUBEC09228Fig. 18 -- Thermostatic Expan

Page 5 - SINGLE - GROOVE

13TXV SENSINGBULBCLAMPTHERMAL EXPANSION(TXV) VALVESENSING BULB INSULATION REMOVED FOR CLARITYC12095Fig. 19 -- TXV Valve and Sensing BulbHow To Use Coo

Page 6 - HEAT PUMP REFRIGERATION

14PURONR(R--410A) REFRIGERANTThis unit i s designed for use with Puron (R--410A)refrigerant. Do not use any other refrigerant in thissystem.Puron (R--

Page 7 - Clean coil as follows:

15COOLING CHARGING CHARTSOVERCHARGING UNIT INCREASES THE RISK OFNUISANCE HIGH PRESSURE SWITCH TRIPSCAUTION DO NOT OVERCHARGE UNITIN HEATING MODE,RECLA

Page 8 - Indoor Coil

16OVERCHARGING UNIT INCREASES THE RISK OFNUISANCE HIGH PRESSURE SWITCH TRIPSCAUTION DO NOT OVERCHARGE UNIT20 TON HEAT PUMP CHARGING CHART - R410A REFR

Page 9 - ACCUMULATOR

17Replacing Compressor!WARNINGFIRE, EXPLOSION HAZARDFailure to follow thiswarning could result indeath, serious personalinjury and/or propertydamage.N

Page 10 - Problems and Check Valves

18Tabl e 4. Heating and Cooling TroubleshootingPROBLEM CAUSE REMEDYCompressor andOutdoor FanWill Not Start.Power failure. Call power company.Fuse blow

Page 11 - VALVE (TXV)

19CONVENIENCE OUTLETSELECTRICAL OPERATION HAZARDFailure to follow this warning could result in personalinjury or death.Units with convenience outlet c

Page 12

2ELECTRICAL OPERATION HAZARDFailure to follow this warning could result in personalinjury or death.Before performing service or maintenance operations

Page 13 - Compressors

20when the unit disconnec t or HACR switch is open. SeeFig. 27.Duty Cycle — the unit--powered convenience outlet has aduty cycle limitation. The trans

Page 14 - (R--410A) REFRIGERANT

21Jumpers JMP5, JMP6 and JMP7 are located in notchesacross the top of the CTB. See Fig. 28. These jumpers arefactory cut on all heat pump units. Visua

Page 15 - COOLING CHARGING CHARTS

22DIPSwitchesSpeed-UpJumpersC09275Fig. 29 -- Defrost Control Board (DFB) ArrangementThe DFB is located in the 50TCQ’s main control box (seeFig. 30). A

Page 16 - IN HEATING MODE

23Reversing valve control — The DFB has two outputs forunit reversing valve control. Operation of the reversingvalves is based on internal logic; this

Page 17 - 0.14 in + 0.0 / -0.03

24sec/minute. (For example, the 90 minute run period isreduced to 9 seconds) The DFB will step the unit througha Heating cycle and a Defrost cycle usi

Page 18

25Table 1 – Heater Model NumberACCESSORYHEATER PARTNUMBERUNIT MODELSHEATER/BASE UNIT VOLTAGEHEATER KW*FANDISCHARGESTAGESCRHEATER270A00 50TCQ-D17—24 20

Page 19 - LOCATION

26On 50TCQ units, all fuses are 60--A. Single point boxescontaining fuses for 208/230--V applications use UL ClassRK5 250--V fuses (Bussman FRNR 60 or

Page 20 - HEAT PUMP CONTROLS

27inside the Single Point Box. Use UL a pproved pressureconnectors (field--supplied) for these splice joints.Low--Voltage Control Connections — Pull t

Page 21 - COMMERCIAL DEFROST CONTROL

28blowers, change over air handling systems, notify the firealarm control panel, etc.The sensor uses a process called Differential Sensing toprevent g

Page 22 - Speed-Up

29Completing Installation of Return Air SmokeSensorSAMPLE TUBEC09686Fig. 43 -- Return Air Detector Shipping Position1. Remove blower access panel.2.

Page 23

3UNIT ARRANGEMENT AND ACCESSGeneralFig. 1 and Fig. 2 show general unit arrangement andaccess locations.FILTERANDINDOORCOILACCESSPANELCONTROLBOXACCESSP

Page 24 - ELECTRIC HEATERS

30VERTICAL ASSEMBLYKNOCKOUT LOCATION FOR VERTICALKNOCKOUT LOCATION FOR HORIZONTALHORIZONTAL ASSEMBLYPICK-UP TUBEBRACKETEMT TO SEAL TIGHT CONNECTORSMOK

Page 25

31AEFCDBC08246Fig. 45 -- Typical Smoke Detector System WiringSensor and Controller TestsSensor Alarm TestThe sensor alarm test checks a sensor’s abili

Page 26 - Terminal

32Dirty Controller TestThe dirty controller test checks the controller’s ability toinitiate a dirty sensor test and indicate its results.OPERATIONAL T

Page 27 - SMOKE DETECTORS

33Remote Test/Reset Station Dirty Sensor TestThe test/reset station dirty sensor test checks the test/resetstation’s ability to initiate a sensor dirt

Page 28 - Smoke Detector Locations

346. Connect power to the duct detector then perform asensor alarm test.AIRFLOWHVAC DUCTSAMPLINGTUBERETAINERCLIPOPTICPLATEOPTICHOUSINGSENSOR HOUSINGC0

Page 29 - SAMPLE TUBE

35Sensor’ s Power LED is Off:1. Check the controller’s Power LED. If it is off, de-termine why the controller does not have power andmake the necessar

Page 30 - HORIZONTAL ASSEMBLY

36RTU--OPEN CONTROL SYSTEMRTU--Open ControllerThe RTU--OPEN controller is an integra ted component ofthe Carrier rooftop unit. Its internal applicatio

Page 31 - Controller Alarm Test

37C10818Fig. 50 -- RTU --OPEN Control Module

Page 32 - Remote Station Test

38PRE--START--UPSTART--UPPERSONAL INJURY HAZARDFailure to follow this warning could result in personalinjury or death.!WARNING3. Follow recognized saf

Page 33 - Detector Cleaning

39Inspect the field installed accessories for properinstallation, maki ng note of which ones do or do notrequire configuration changes. Inspect the RT

Page 34 - Troubleshooting

4Observe the flow direction arrows on the side of eachfilter frame when reinstalling.Economizer and Manual Outside Air H ood ScreenThe Manual Outside

Page 35 - PREMIERLINK

40Ventilation (Continuous Fan)Set fan and system selector switches at ON and OFFpositions, respec tively. Supply fan operates conti nuouslyto provide

Page 36 - RTU--OPEN CONTROL SYSTEM

41APPENDIX I. MODEL NUMBER SIGNI FICANCETable 12. Model Number Nomenclature1234567891011121314151617185 0 T C Q D 2 4 A 1 A 6 -- 0 A 0 A 0____ ____ __

Page 37

42Table 13. Serial Number FormatPOSITION NUMBER 1 2 3 4 5 6 7 8 9 10TYPICAL 0 4 1 2 G 1 2 3 4 5POSITION DESIGNATES1---2 Week of manufacture (fiscal ca

Page 38 - START--UP

43APPENDI X II. PHYSICAL DATATable 14. Physical data Vertical (Cooling) 15 and 20 Tons50TCQ17 50TCQ24Refrigeration System# Circuits / # Comp. / Type 2

Page 39

44APPENDIX II. PHYSICAL DATA (cont.)Table 15. Physical data Horizontal (Cooling) 15 and 20 Tons50TCQ17 50TCQ24HORIZONTALStandard StaticMotor Qty / Dri

Page 40 - FASTENER TORQUE VALUES

45APPENDIX III. ELECTRICAL DATATable 55 – ELECTRIC HEAT ELECTRICAL DATA 15 TONUNITNOM.V --- P H --- H ZIFMTYPEELECTRICHEATERPART NUMBERCRHEATERNOMINAL

Page 41

46APPENDIX III. ELECTRICAL DATA (cont.)TABLE 16. ELECTRIC HEAT ELECTRICAL DATA 20 TONUNITNOM.V --- P H --- H ZIFMTYPEELECTRICHEATERPART NUMBERCRHEATER

Page 42

47APPENDIX IV. ELECTRICAL INFORMATIONTable 17. 2--Stage Cooling -- 15 Tons (50TCQD17) and 20 Tons (50TCQD24)UNITV --- P H --- H ZVOLTAGERANGECOMP 1 CO

Page 43 - APPENDI X II. PHYSICAL DATA

48APPENDIX IV. ELECTRICAL INFORMATION (cont.)Table 55 – MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O.UNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HEAT

Page 44

49APPENDIX IV. ELECTRICAL INFORMATION (cont.)Tabl e 75 -- MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O.UNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HE

Page 45 - APPENDIX III. ELECTRICAL DATA

51. Loosen the four front and rear motor mounting platebolts.2. Loosen the two jack bolt jam nuts.3. Turn the two jack bolts counterclockwise to loose

Page 46

50APPENDIX IV. ELECTRICAL INFORMATION (cont.)Table 55 – MCA/MOCP DETERMINATION W/ PWRD C.O .UNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HEATER w/ PWR

Page 47

51APPENDIX IV. ELECTRICAL INFORMATION (cont.)TABLE 18 – (cont.) MCA/MOCP DETERMINATION W/ PWRD C.O.UNITN O M . V --- P H --- H ZIFMTYPEELECTRIC HEATER

Page 48

52APPENDIX IV. ELECTRICAL INFORMATION (cont.)Legend and Notes for Tables 48 through 52LEGEND:CO --- Convenient outletDISC --- DisconnectFLA --- Full l

Page 49

53APPENDIX V. WIRING DIAGRAMSWiring Diagrams List50TCQDSIZE VOLTAGE CONTROL POWERD17208/230--- 3---60 50HE500937 --- 50HE500894 ---460--- 3--- 60 50HE

Page 50

54APPENDIX V. WIRING DIAGRAMSC12398Fig. 51 -- 50TCQ--D17 Power Wiri ng Diagram; 208/230--3--60

Page 51

55APPENDIX V. WIRING DIAGRAMSC12399Fig. 52 -- 50TCQ--D17 Power Wiri ng Diagram; 460--3--60/575--3--60

Page 52 - 48 through 52

56APPENDIX V. WIRING DIAGRAMSC12400Fig. 53 -- 50TCQ--D24 Power Wiri ng Diagram; 208/230--3--60

Page 53 - APPENDIX V. WIRING DIAGRAMS

57APPENDIX V. WIRING DIAGRAMSC12401Fig. 54 -- 50TCQ--D17 Power Wiri ng Diagram; 460--3--60/575--3--60

Page 54

58APPENDIX V. WIRING DIAGRAMSC12402Fig. 55 -- 50TCQ--D17/D24 Control Wiring Diagram; 208--3--60/460--3--60/575--3--60

Page 55

59APPENDIX V. WIRING DIAGRAMSC12359Fig. 56 -- RTU--OPEN Control Diagram

Page 56

6Bearings:The fan system uses bearings featuring concentric splitlocking collars. A Torx T25 socket head cap screw is usedto tighten the locking c oll

Page 57

60APPENDIX V. WIRING DIAGRAMS50HE500891 F50HE500751 JC12402Fig. 57 -- PremierLinktWiring Diagram

Page 58

61APPENDIX VI . FAN PERFORMANCEGeneral Fan Performance Notes:1. Interpolation is permissible. Do not extrapolate.2. External static pressure is the st

Page 59

62APPENDIX VI. FAN PERFORMANCE (cont.)Table 55 – 50TCQ--D17 15 TON HORIZONTAL SUPPLY / RETURNCFMAVAILABLEEXTERNALSTATICPRESSURE(IN.WG)0.2 0.4 0.6 0.8

Page 60

63APPENDIX VI. FAN PERFORMANCE (cont.)Table 55 – 50TCQ--D17 15 TON VERTICAL SUPPLY / RETURNCFMAVAILABLEEXTERNALSTATICPRESSURE(IN.WG)0.2 0.4 0.6 0.8 1.

Page 61 - APPENDIX VI . FAN PERFORMANCE

64APPENDIX VI. FAN PERFORMANCE (cont.)Table 55 – 50TCQ--D24 20 TON HORIZONTAL SUPPLY / RETURNCFMAVAILABLEEXTERNALSTATICPRESSURE(IN.WG)0.2 0.4 0.6 0.8

Page 62

65APPENDIX VI. FAN PERFORMANCE (cont.)Table 55 – 50TCQ--D24 20 TON VERTICAL SUPPLY / RETURNCFMAVAILABLEEXTERNALSTATICPRESSURE(IN.WG)0.2 0.4 0.6 0.8 1.

Page 63

66APPENDIX VI. FAN PERFORMANCE (cont.)Table 20. Pulley Adjustment -- Standard Tier -- HorizontalUNITMOTOR/DRIVECOMBOMOTOR PULLEY TURNS OPEN0 0.5 1 1.5

Page 64

67APPENDIX VII. MOTORMASTER SENSOR LOCATIONSSENSORLOCATIONC12035Fig. 58 -- 50TCQD17 and 50TCQD25 Motormaster Sensor Location

Page 65

68Copyright 2009 Ca rrier Corp. S 7310 W. Mo rris St. S Indianapolis, IN 46231 Edition Date: 06/12Manufacturer reserves the right to change, at any ti

Page 66

69START-UP CHECKLI ST(Remove and Store in Job File)I. PRELIMINARY INFORMATIONMODEL NO.: SERIAL NO.:DATE: TECHNICIAN:II. PRE-START-UP (insert checkmark

Page 67

7Periodic Clean Water Rinse:A periodic clean water rinse is very beneficial for coilsthat are appl ied in coastal or industrial environments.However,

Page 68 - Catalog No: 50TCQ---02SM

70Copyright 2009 Ca rrier Corp. S 7310 W. Mo rris St. S Indianapolis, IN 46231 Edition Date: 06/12Manufacturer reserves the right to change, at any ti

Page 69 - START-UP CHECKLI ST

8Totaline Environmentally Sound Coil CleanerApplication Equipment:S 2.5 gal (9.5L) garden spraye rS Water rinse with low velocity spray nozzleUNIT DAM

Page 70

9DFT 2DFT1FILTERDRIERFILTERDRIER1A2AOUTDOOR COILINDOOR COILACCUMULATORACCUMULATORHPS1STRAINERHEATING LIQUID LINESSTRAINER1C2C2D1DTXV 2TXV1COOLING LIQU

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