Carrier AQUAZONE 50PEC09-18 User Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500052-01 Printed in U.S.A. Form 50PEC-2SI Pg 1 7-09 Replaces: 50PEC-1SI
Installation, Start-Up and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 17
STORAGE
UNIT PROTECTION
Step 3 — Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Step 4 — Wire Electrical Connections . . . . . . . . . . 17
SUPPLY VOLTAGE
EXTERNAL LOOP POWER CONNECTION
230-V OPERATION
Step 5 — Wire Low Voltage Connections . . . . . . . 30
WATER FREEZE PROTECTION
ACCESSORY CONNECTIONS
WATER SOLENOID VALVES
OPTIONAL WALL-MOUNTED THERMOSTAT
OPTIONAL PREMIERLINK™ CONTROLLER
WSHP OPEN WIRING
Step 6 — Install Supply and Return Piping. . . . . . 32
SUPPLY AND RETURN HOSES
SUPPLY AND RETURN PIPING
Step 7 — Install Condensate Piping . . . . . . . . . . . . 33
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-35
System Cleaning and Flushing . . . . . . . . . . . . . . . . 33
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .36,37
Complete C Control Jumper Settings. . . . . . . . . . . 36
Complete C Control DIP Switches. . . . . . . . . . . . . . 36
Deluxe D Control Jumper Settings . . . . . . . . . . . . . 36
Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 36
Deluxe D Control Accessory
Relay Configurations . . . . . . . . . . . . . . . . . . . . . . . 37
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-40
Unit Start-Up/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . 37
Operating Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Unit Start-Up/Heating . . . . . . . . . . . . . . . . . . . . . . . . . 37
Unit Start-Up with WSHP Open Controls. . . . . . . . 38
Flow Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . 40
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems . . . . . . . . . . . . . . . 40
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-43
Power Up Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Units with Aquazone Complete C Control. . . . . . . 40
Units with Aquazone Deluxe D Control . . . . . . . . . 40
Units with WSHP Open Multiple Protocol . . . . . . . 41
COMPLETE C AND DELUXE D BOARD
SYSTEM TEST. . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45
Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
WSHP Open Test Mode . . . . . . . . . . . . . . . . . . . . . . . 44
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Aquazone Deluxe D Control LED Indicators. . . . . 44
Page
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-47
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
System Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Refrigerant System . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Condensate Pans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Blower Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Safety Control Reset. . . . . . . . . . . . . . . . . . . . . . . . . . 46
Checking System Charge . . . . . . . . . . . . . . . . . . . . . 47
Refrigerant Charging . . . . . . . . . . . . . . . . . . . . . . . . . 47
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . 47
Replacing the WSHP Open Controller’s
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . .47-49
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
WSHP Open Controller. . . . . . . . . . . . . . . . . . . . . . . . 47
APPENDIX A — WSHP OPEN SCREEN
CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . . . .50-55
START-UP CHECKLIST. . . . . . . . . . . . . . . . . CL-1, CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install,
repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, mainte-
nance, or use can cause explosion, fire, electrical shock or other
conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accesso-
ries when modifying this product. Refer to the individual
instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and applicable electrical codes for special
installation requirements.
Understand the signal words — DANGER, WARNING, and
CAUTION. DANGER identifies the most serious hazards
which will result in severe personal injury or death. WARNING
IMPORTANT: Read the entire instruction manual before
starting installation.
AQUAZONE
50PEC09-18
Water Source Heat Pump Console Unit
with PURON
®
Refrigerant (R-410A)
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1 2 3 4 5 6 ... 59 60

Summary of Contents

Page 1 - Refrigerant (R-410A)

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2

10a50-8344Fig. 8 — 50PEC18 Front Return Cabinet Dimensions — Right Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are i

Page 3 - *11.25 (286)

11°(89)L.H.(NOTE 2).50 (13)11.50(292).75(19)4.12(105)(Note 2)a50-8345Fig. 9 — 50PEC09-15 Front Return Cabinet Dimensions — Left Hand PipingNOTES:1. Di

Page 4 - *11.12 (282)

12a50-8346Fig. 10 — 50PEC18 Front Return Cabinet Dimensions — Left Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are i

Page 5

13Power SupplyBlower DeckBlower Access PanelCompressorAccessPanelControl Box40.98(1041)4.46(113)0.75(19)0.75(19)*20.50(521)11.54(293)*16.66(423)30°0.8

Page 6

14NOTES:1. Dimensions shown are in inches. Dimensions in parentheses are in millimeters.2. Optional autoflow valve, motorized water valve and disconne

Page 7

15Fig. 13 — 50PEC18 Chassis Dimensions — Bottom Return*If optional subbase is selected, add 4.9 in. to dimension.NOTES:1. Dimensions shown are in inch

Page 8 - 2.12 (54)

16Fig. 14 — 50PEC18 Chassis Dimensions — Front ReturnNOTES:1. Dimensions shown are in inches. Dimensions in parentheses are in millimeters.2. Optional

Page 9

17Step 2 — Check Unit — Upon receipt of shipment atthe jobsite, carefully check the shipment against the bill of lad-ing. Make sure all units have bee

Page 10

18Fig. 17 — 50PEC Unit Manual or Auto Changeover with Complete C Controller WiringLEGENDNOTES:1. Compressor and blower motor thermally pro-tected inte

Page 11

19LEGENDNOTES:1. Compressor and blower motor thermally pro-tected internally.2. All wiring to the unit must comply with localcodes.3. Transformer is w

Page 12

2signifies hazards that could result in personal injury or death.CAUTION is used to identify unsafe practices, which would re-sult in minor personal i

Page 13 - Right Hand Configuration

20*Optional wiring.AL — Alarm Relay ContactsBM — Blower MotorCAP — CapacitorCB — Circuit BreakerCO — Sensor, Condensate OverflowCR — Compressor RelayD

Page 14

21*Optional wiring.AL — Alarm Relay ContactsBM — Blower MotorBR — Blower RelayCAP — CapacitorCB — Circuit BreakerCO — Sensor, Condensate OverflowCR —

Page 15

22COMPLETECCONTROLBRCRCAPPBGROUNDTRANSFORMERBRN YELYWOGRCAL1AL2AP1ALARMRELAYSEENOTE 6JW1WVCOMPRESSORCOOLINGFAN24 VACCOMMONALARMCLASS 1 WIRINGREQUIRED

Page 16

23AL — Alarm Relay ContactsBM — Blower MotorBR — Blower RelayCAP — CapacitorCB — Circuit BreakerCO — Sensor, Condensate OverflowCR — Compressor RelayD

Page 17 - SHIPPING

24YWOGRCAL1AL2ACRCMP1FANPWRHS1/EXH/RVSPREMIERLINKCRCOMPLETECCONTROLJ4J6J5J8J1PWRSPSALWCMPSAFETTTY1GRCAL1CMP1FANPWRPREMIERLINKDELUXEDCONTROLJ4J8J1PWRCM

Page 18 - Complete C

25Fig. 25 — Units with Complete C and WSHP Open Multiple Protocol ControlsWHSP-OPENA50-8355LEGENDBM — Blower MotorBR — Blower RelayCO — Condensate Ove

Page 19 - COMPLETE C

26WSHP-OPENFig. 26 — Units with Deluxe D and WSHP Open Multiple Protocol ControlsA50-8354LEGENDBM — Blower MotorCO — Condensate OverflowLWT — Leaving

Page 20 - DELUXE D

27WSHP-OPENFig. 27 — Units with Complete C, ECM and WSHP Open Multiple Protocol ControlsA50-8356LEGENDCO — Condensate OverflowLWT — Leaving Water Temp

Page 21 - PEC09-18

28WSHP-OPENFig. 28 — Units with Deluxe D, ECM and WSHP Open Multiple Protocol ControlsA50-8353LEGENDCO — Condensate OverflowLWT — Leaving Water Temper

Page 22

29012207-1BT485BTLED1DBInstall BT485 where device is located at the end of network segment only.+ 24vac(If not installed, it must be connected to DO-5

Page 23

3LEGEND*Dimension reduced by fitting if selected.NOTE: Dimensions shown are in inches. Dimensions in parentheses are in millimeters.EPT — External Pip

Page 24

30Table 2 — Electrical Data — 50PEC UnitsLEGENDStep 5 — Wire Low Voltage ConnectionsWATER FREEZE PROTECTION — The Aquazone™ con-trol allows the field

Page 25 - WHSP-OPEN

31OPTIONAL WALL-MOUNTED THERMOSTAT — The50PEC water source heat pump units are built with standard in-ternal thermostats in either manual changeover (

Page 26 - WSHP-OPEN

32Table 6 — Rnet Wiring SpecificationsLEGENDTo wire the SPT sensor to the controller:1. Partially cut , then bend and pull off the outer jacket ofthe

Page 27

332. Install shut-off/balancing valves and unions at each unitto allow unit removal for servicing.NOTE: If flex hoses are used, unions are not necessa

Page 28

348. Refill the system with clean, chemically treated water.Since water varies for each locality, contact a local watertreatment company for the corre

Page 29 - Fig. 29 — WSHP Open Control

35Table 9 — Water Quality GuidelinesLEGEND*Heat exchanger materials considered are copper, cupronickel, 304 SS(stainless steel), 316 SS, titanium.†Clo

Page 30 - TACO VALVE

36FIELD SELECTABLE INPUTSJumpers and DIP (dual in-line package) switches on thecontrol board are used to customize unit operation and can beconfigured

Page 31

37Table 11 — DIP Switch Block S2 —Accessory 2 Relay OptionsLEGENDNOTE: All other switch combinations are invalid.Auto Dehumidification Mode or High Fa

Page 32 - INNER INSULATION

385. Slowly turn thermostat toward cooler position. Both fanand compressor should shut off when thermostat set pointequals room temperature. Room temp

Page 33

39b. Select Weekly, then press enter (7 schedulesavailable).c. Select day and press enter.d. Press enter again and select ADD or DEL (DECRor INCR) set

Page 34

4LEGEND*Dimension reduced by fitting if selected.NOTE: Dimensions shown are in inches. Dimensions in parentheses are in millimeters.EPT — External Pip

Page 35

40Table 13 — Approximate Fluid Volume (gal)per 100 ft of PipeLEGENDNOTE: Volume of heat exchanger is approximately 1.0 gallon.Table 14 — Antifreeze Pe

Page 36

41application, all compressor relays and related functions willtrack with their associated DIP switch 2 on S1.NIGHT LOW LIMIT (NLL) STAGED HEATING — I

Page 37 - NSB — Night Setback

42maximum speed. If the SAT continues to fall 5 F below theminimum SAT limit, all cooling stages will be disabled.During Cooling mode, the reversing

Page 38

43ASHRAE (American Society of Heating, Refrigerating andAir Conditioning Engineers) specifications by providing a baseventilation rate and then increa

Page 39

44label. For example, flashing code 1 will have an alarm relaycycling code 1. Code 1 indicates the control has not faultedsince the last power-off to

Page 40

45Table 17 — Aquazone™ Deluxe D Control Current LED Status and Alarm Relay OperationsLEGEND NOTES:1. If there is no fault in memory, the Fault LED wil

Page 41

46produce water (or debris) velocities that can erode the heat ex-changer wall and ultimately produce leaks.Proper water treatment can minimize tube f

Page 42

47Checking System Charge — Units are shipped withfull operating charge. If recharging is necessary:1. Insert thermometer bulb in insulating rubber sle

Page 43 - SYSTEM TEST

48Table 18 — TroubleshootingLEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONMain Power Problems X X Green Status LED Off Check line voltage circuit

Page 44

49Table 18 — Troubleshooting (cont)LEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONOnly Compressor Runs X X Thermostat wiring Check G wiring at hea

Page 45

5NOTES:1. Dimensions are shown in inches. Dimensions in parentheses are in millimeters.2. Access is reduced if optional disconnect box is selected.3.

Page 46

50APPENDIX A — WSHP OPEN SCREEN CONFIGURATIONLEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESEquipmentStatusOperating ModeNo Pas

Page 47

51APPENDIX A — WSHP OPEN SCREEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESUnitMaintenanceOperating Mod

Page 48 - Table 18 — Troubleshooting

52APPENDIX A — WSHP OPEN SCREEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORDLEVELEDITABLE RANGE DEFAULT NOTESConfigurationSet PointsOccupi

Page 49

53APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESConfigurationUnitConfigurati

Page 50

54APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESConfigurationServiceConfigur

Page 51

55APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESConfigurationAlarmConfigurat

Page 54

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 55

CL-150PEC UNITSTART-UP CHECKLISTCUSTOMER:___________________________ JOB NAME: _______________________________________MODEL NO.:______________________

Page 56

6Fig. 4 — 50PEC18 Bottom Return Cabinet Dimensions — Right Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are in millim

Page 57

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 58

7a50-8341Fig. 5 — 50PEC09-15 Bottom Return Cabinet Dimensions — Left Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are

Page 59 - TEMPERATURES

8Fig. 6 — 50PEC18 Bottom Return Cabinet Dimensions — Left Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are in millime

Page 60 - (DEG F)

9a50-8343Fig. 7 — 50PEC09-15 Front Return Cabinet Dimensions — Right Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are

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