Carrier 38BNB018-036 Installation Manual

Browse online or download Installation Manual for Heat pumps Carrier 38BNB018-036. Carrier 38BNB018-036 Unit installation User Manual

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38BNB,BNE/
40BNB,BNE018-030
Duct Free Systems
Installation, Start-Up and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ......................... 1
GENERAL ......................................... 1-4
INSTALLATION ................................... 4- l 1
40BNB,BNE Indoor Unit Installation ................. 4
38BNB,BNE Outdoor Unit Installation ............... (r
Power Supply ........................................ 7
Leak Test ............................................ 7
START-UP .......................................... 12
System Checks ..................................... 12
CARE AND MAINTENANCE ......................... 12
38BNB,BNE Outdoor Units ......................... 12
40BNB,BNE Indoor Units ........................... 12
To Clean the Indoor Unit Front Panel ............... 12
To Clean Indoor Coil ................................ 12
Air Filters for 38BNB,BNE Outdoor Units and
40BNB,BNE Indoor Units ......................... 12
SERVICE ........................................... 12
TROUBLESHOOTING ............................ 13-16
IMPORTANT: Both refligerant lines must be insulated ]separately.
I
Consult local building codes and National Electrical
Code (NEC, U.S.A.) for special installation requirements.
Control wiring should be 18 gage.
Use only type "G" or"C" fuses.
Use single length power cable without extension.
Allow sufficient space for airflow clearance on condens-
ing units for wiring, refrigerant piping, and servicing
unit. See Fig. 1 and 2 for minimum required distances
between unit and walls or ceilings.
Indoor and outdoor units should be installed at a mini-
mum of 10 ft apart. Maximum line length is 130 ft, and
vetlical separation is 66 ft.
Do not install indoor units near a direct source of heat
such as direct sunlight, steam or flame.
SAFETY CONSIDERATIONS
Installing, stalling up, and servicing air-conditioning equip-
ment can be hazardous due to system pressures, electric_d
components, and equipment location (roofs, elevated struc-
tures, etc.).
Only trained, qualified installers and service mechanics
should install, start-up, and service this equipment.
Untrained personnel can perform basic maintenance func-
tions such as cleaning coils. All other operations should be
performed by trained service personnel.
When working on the equipment, observe precautions in
the literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes. Wear safety glasses and work
gloves. Keep quenching cloth and fire extinguisher nearby
when brazing. Use care in handling, rigging, and setting bulky
equipment.
Before installing or servicing system, always turn off main
power to system and install lockout tag on disconnect.
There may be more than one disconnect switch. Electrical
shock can cause personal injury.
GENERAL
These instructions covet the installation, start-up and setvic-
ing of 38BNB,BNE018-030 outdoor and 40BNB,BNE018-030
indoor units cooling only and heat pump duct free systems. See
Table 1 for parts included. See Tables 2 and 3 for Physical Data.
System Requirements
IMPORTANT: See line sizing requirelnents in Tables 2
and 3.
Do not bury more than 36 in. of refrigerant pipe in the
ground. If any section of pipe is buried, there must be a
6 in. vetlical rise to the valve connections on the outdoor
units. If more than the recommended length is buried,
refrigerant may migrate to the cooler buried section during
extended periods of system shutdown. This causes refriger-
ant slugging and could possibly &image the compressor at
start-up.
6"
(0.15m)
MIN.
2'
(0.6m)-
6"
(o.15m)
MIN.
Fig. 1 -- 38BNB,BNE Outdoor Unit Clearances
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 533-80122 Printed in U.S.A. Form 38B/40B-4SI Pg 1 5-05 Replaces: 38B/40B-1SI,
38B/40B-2SI
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1 2 3 4 5 6 ... 15 16

Summary of Contents

Page 1 - Duct Free Systems

38BNB,BNE/40BNB,BNE018-030Duct Free SystemsInstallation, Start-Up and Service InstructionsCONTENTSPageSAFETY CONSIDERATIONS ...

Page 2 - (size 030 2 colored, 2 nickel

i4Ji i/ f) [ pl A _'r]J9i_ i,J? J8INDOOR UNITRE L8R=<48f_STBOUTDOOR UNIT}It} BPL it{}/ CONrrToL b i77 NOI iI iI iI |FI{O P(},,, }7 <_U:>

Page 3 - 1/4...1/2 3/8.-5/8 3/8.-5/8

iiiL_io iK] =u ,, L_iL i ,:_2CONYRJ J7I{L CINDOOR UNIT OUTDOOR UNIT--FIE O SbPJ T// ONROL _ RTNG/" <CONIRO[i RGR_/YELRN/YIB[(BRB_EO i]-T[ \_ 1

Page 4

START-UPSystem Checks1. Conceal the tubing where possible.2. Make sine that the diainage tube slopes downward _dongits entire length.3. Ensure all tub

Page 5 - Plastic control cover

TROUBLESHOOTING (Tables 6-8, and Fig. 17)Be sure to check for broken wires or loose cable lugsbefore troubleshooting systeln.Table 6 -- Service Indica

Page 6 - REMOTECONTROLRACK

Table7 -- 40BNB/BNE Thermistor TH-1, TH-2, and TH-3 Temperature to Resistance ConversionTEMPEATURE(F)-4.0-2.2-0.41.43.25.06.88.610.412.214.015.817.619

Page 7

Table7 -- 40BNB/BNE Thermistor TH-1, TH-2, and TH-3 Temperature to Resistance Conversion (cont)TEMPEATURE TEMPERATURE TEMPERATURE TEMPERATURE MINIMUM

Page 8 - OUTDOORUNIT

Table 8 -- General System Troubleshooting GuideSYMPTOMUnit Fails to Start.Only Indoor Fan Works whenCooling or Heating is Desired.NOTE: Indoor fan run

Page 9 -

ITEM QTYMounting BracketTable 1 -- Parts List -- High Wall UnitsDIAGRAMMain Screw38B/40B018-024 or 38B/40B030Absorption CushionsLong Screws 81/2 in. C

Page 10 - OUTDOOR UNIT

Table 2 i Physical Data i Cooling OnlyINDOOR UNIT 40BNB-018 40BNB-024 40BNB-030COOLING CAPACITY (Btuh) 18,000 22,800 28,000SEER 10.0 10.5 10.0EER 9.6

Page 11 - INDOOR UNIT OUTDOOR UNIT

6" (0. _min.6'-8'3" (1.8-2.5rn)Fig. 2 -- 40BNB,BNE Indoor Unit ClearancesWIRE THE INDOOR UNIT1. Remove the unit's grille inse

Page 12

7. Strip the cables back 1/4 inch.8. Make sure that the wires are connecting in accordancewith the wiring diagram on the inside of the unit frontcover

Page 13 - Fig. 17 -- Indicator Lights

CONNECT REFRIGERANT LINES -- Connect file ends ofthe refrigerant lines to their appropriate fittings, following theseguidelines:To connect the refrige

Page 14

FLARING AND CONNECTING REFRIGERANT LINES1. Remove the protective cap from the flme fitting.2. Remove the protective cap from the tubing and cut to the

Page 15

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Page 16 - Unit Fails to Start

\h- _iL/i!2B/w y_/_ ,.' INDOOR UNIT 0UTD00R UNITiJriLl Si P / D..............;4 ','_C ?1, Y '

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