Carrier GAS FURNACE 58MXA Operations Instructions

Browse online or download Operations Instructions for Heat pumps Carrier GAS FURNACE 58MXA. Carrier GAS FURNACE 58MXA Operating instructions User Manual

  • Download
  • Add to my manuals
  • Print
  • Page
    / 36
  • Table of contents
  • BOOKMARKS
  • Rated. / 5. Based on customer reviews
Page view 0
58MCA, 58MXA
Multipoise Gas-Fired Condensing Furnace
Installation, Start-Up, and Operating Instructions
For Sizes 040—120 Series 111
NOTE: Read the entire instruction manual before starting the
installation.
This symbol indicates a change since the last issue.
Index Page
DIMENSIONAL DRAWING........................................................2
SAFETY CONSIDERATIONS.....................................................3
Clearances to Combustibles......................................................3
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE........................................................................3-4
INTRODUCTION..........................................................................4
APPLICATIONS ......................................................................4-11
General......................................................................................4
Upflow Applications..............................................................4-6
Downflow Applications.........................................................7-8
Horizontal Left (Supply-Air Discharge) Applications.........8-9
Horizontal Right (Supply-Air Discharge) Applications.....9-11
LOCATION ............................................................................11-12
General...............................................................................11-12
Furnace Location Relative to Cooling Equipment................12
Hazardous Locations...............................................................12
INSTALLATION....................................................................12-16
Leveling Legs (If Desired)................................................12-13
Installation On a Concrete Slab .............................................13
Installation On a Combustible Floor (Downflow
Applications) ................................................................13-14
Installation In Horizontal Applications..................................14
Filter Arrangement..................................................................15
Bottom Closure Panel.............................................................15
Gas Piping..........................................................................15-16
ELECTRICAL CONNECTIONS...........................................16-18
115-v Wiring......................................................................16-18
24-v Wiring.............................................................................18
Accessories..............................................................................18
DIRECT VENTING ...............................................................18-27
Removal of Existing Furnaces from
Common Vent Systems.....................................................18
Combustion-Air and Vent Piping .....................................18-25
Concentric Vent and Combustion-Air Termination
Kit Installation..............................................................25-27
Multiventing and Vent Termination.......................................27
CONDENSATE DRAIN........................................................27-29
General...............................................................................27-29
Application..............................................................................29
Condensate Drain Protection..................................................29
SEQUENCE OF OPERATION..............................................30-31
Heating Mode..........................................................................30
Cooling Mode .........................................................................30
Continuous Blower Mode.......................................................30
Heat Pump Mode....................................................................30
Component Test.................................................................30-31
START-UP PROCEDURES ..................................................31-35
General....................................................................................31
Prime Condensate Trap With Water......................................31
Purge Gas Lines......................................................................31
Adjustments .......................................................................31-35
Set Gas Input Rate ............................................................31-34
Set Temperature Rise........................................................34-35
Adjust Blower Off Delay (Heat Mode).................................35
Set Thermostat Heat Anticipator............................................35
CHECK SAFETY CONTROLS..................................................35
Check Primary Limit Control.................................................35
Check Pressure Switch ...........................................................35
CHECKLIST...........................................................................35-36
A93040
®
ama
CANADIAN GAS ASSOCIATION
APPRO VED
R
Fig. 1—Multipoise Orientations
A93041
UPFLOW
DOWNFLOW
HORIZONTAL
LEFT
AIRFLOW
AIRFLOW
AIRFLOW
AIRFLOW
HORIZONTAL
RIGHT
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a
PC 101 Catalog No. 565-830 Printed in U.S.A. Form 58MXA-3SI Pg 1 12-94 Replaces: 58MXA-2SI
Page view 0
1 2 3 4 5 6 ... 35 36

Summary of Contents

Page 1 - 58MCA, 58MXA

58MCA, 58MXAMultipoise Gas-Fired Condensing FurnaceInstallation, Start-Up, and Operating InstructionsFor Sizes 040—120 Series 111NOTE: Read the entire

Page 2 - Dimensions (In.)

CONDENSATE TRAP TUBINGNOTE: See Fig. 11 or tube routing label on main furnace door tocheck for proper connections.1. Collector Box Drain Tubea. Remove

Page 3 - · CAN/CGA-2.3-1993 standards

5. Route this extended tube (pink label) to condensate trap reliefport connection.6. Determine appropriate length, cut, and connect tube.7. Clamp tube

Page 4

Provide ample space for servicing and cleaning. Always complywith minimum fire protection clearances shown on units clearanceto combustibles label. (S

Page 5 - Fig. 4—Condensate Trap

2. For each hole, install nut on bolt and then install bolt and nutin hole. (Install flat washer if desired.)3. Install another nut on other side of f

Page 6 - Trap Location

Do not bend duct flanges inward as shown in Fig. 15. Thiswill affect airflow across heat exchangers and may causelimited cycling or premature heat exc

Page 7 - (Left-Hand Trap Installation)

Step 5—Filter ArrangementNever operate unit without a filter or with blower accesspanel removed.Factory-supplied washable framed filters are shipped i

Page 8

having jurisdiction. Gas supply line should be a separate linerunning directly from meter to furnace, if possible. Refer to Table2 for recommended gas

Page 9

NOTE: Proper polarity must be maintained for 115-v wiring. Ifpolarity is incorrect, control center fault code indicator light willflash rapidly and fu

Page 10

If manual disconnect switch is to be mounted on furnace,select a location where a drill or fastener will not contactelectrical or gas components.Step

Page 11 - COLLECTOR BOX EXTENSION TUBE

→ Fig. 24—Wiring DiagramA93050PCBBLOWER OFF DELAYSELECTION CHART90 SEC135 SEC180 SEC225 SECGVRHI/LORELAYSEC-1SEC-2WHTPL13216549 8 7LEDTEST/TWINBLOWERO

Page 12 - MAX 85°F MIN 55°F

Fig. 2—Dimensional DrawingDimensions (In.)UNIT SIZE A D E040-08 17-1/2 15-7/8 16040-12 17-1/2 15-7/8 16060-12 17-1/2 15-7/8 16060-16 17-1/2 15-7/8 160

Page 13 - HOLE IN

Furnace combustion-air and vent pipe connections must be at-tached as shown in Fig 28. Combustion-air intake plug fitting andinducer housing alternate

Page 14

Combustion air must not be taken from inside structurebecause inside air is frequently contaminated by halogens,which include fluorides, chlorides, br

Page 15 - Table 1—Filter Information

a. Determine location of combustion-air intake pipe connec-tion to combustion-air intake housing as shown in Fig. 28for application.b. Reposition comb

Page 16 - 10-2 NFPA 54-1992

Table 5—Maximum Allowable Pipe Length (Ft)ALTITUDE UNIT SIZETERMINATIONTYPEPIPEDIAMETER(IN.)*NUMBER OF 90° ELBOWS1 2 3 4 5 60 to 2000040-08040-122 Pip

Page 17 - Table 3—Electrical Data

a. Determine location of vent pipe connection to inducerhousing as shown in Fig. 28 for application.b. Reposition neoprene inducer housing outlet cap

Page 18 - Fig. 23—Relocating J-Box

d. Insert 2-in. diameter pipe into inducer housing throughneoprene coupling and clamp in inducer housing. Tightenclamp.Vent pipe must be installed and

Page 19 - → Fig. 24—Wiring Diagram

Fig. 34—Sidewall Termination of 12 in. or MoreA87225MAINTAIN 12 IN.CLEARANCEABOVE HIGHESTANTICIPATED SNOWLEVEL OR GRADE,WHICHEVER ISGREATER

Page 20 - Fig. 25—Control Center

e. Termination kit should be positioned where vent vapors arenot objectionable.2. Cut 2 holes, 1 for each pipe, of appropriate size for pipe sizebeing

Page 21 - Connections

Fig. 39—Sidewall Termination of 12 in. or Less(Dimension "A" is Touching or 2-In.Maximum Separation)A85184ACOMBUSTION AIRCOMBUSTION AIRVEN

Page 22

Drain pipe and fittings must conform to ANSI standards andASTM D1785 or D2846. CPVC or PVC cement and primer mustconform to ASTM D2564 or F493. In Can

Page 23

SAFETY CONSIDERATIONSInstalling and servicing heating equipment can be hazardous due togas and electrical components. Only trained and qualified perso

Page 24

SEQUENCE OF OPERATIONFurnace control must be grounded for proper operation, orcontrol will lockout. Control is grounded through green wirerouted to ga

Page 25

6. When above items have been completed, the following willoccur:a. LED flashes a fault code 4 times. Record this fault code forfurther troubleshootin

Page 26 - ″ FOR 2″ KIT

EXAMPLE:Heating value = 1010 Btu/cu ftSpecific gravity = 0.62Therefore: Orifice No. 44*Manifold pressure 3.3-in. wc* Furnace is shipped with No. 45 or

Page 27 - Temperature Ambient*

than 3.2-in. wc or more than 3.8-in. wc for natural gas.Make any major adjustments by changing main burnerorifices.NOTE: If orifice hole appears damag

Page 28

SET TEMPERATURE RISETemperature rise must be within limits specified on unitrating plate. Recommended operation is at midpoint of rise orabove. Failur

Page 29 - (3 WRAPS MINIMUM)

Disconnect 115-v electrical power before changing speed tap.Failure to follow this warning could result in personal injury.4. To change blower motor s

Page 30

CHECKLIST—INSTALLATIONLoad Calculation____________ Heating Load (Btuh)____________ Cooling Load (Btuh)____________ Furnace Model SelectionCOMBUSTION A

Page 31

6. Before removing a new control from its container, dischargeyour body’s electrostatic charge to ground to protect thecontrol from damage. If the con

Page 32

a. Determine location of field drain connection. (See Fig. 2 or5.)NOTE: If internal filter is used, drain tube should be located toopposite side of ca

Page 33

1. Collector Box Drain TubeConnect collector box drain tube (blue label) to condensatetrap.NOTE: On 17-1/2-in. wide furnaces ONLY, cut tube betweencor

Page 34 - Fig. 46—Burner Flame

Step 3—Downflow ApplicationsA downflow furnace application is where furnace blower is locatedabove combustion and controls section of furnace and cond

Page 35 - Position

d. Use inducer housing drain tube (violet label and factorysupplied in loose parts bag) to connect LOWER inducerhousing drain connection to the conden

Page 36 - Tab 6a 8a

A horizontal left furnace application is where furnace blower islocated to the right of combustion and controls section of furnaceand conditioned air

Comments to this Manuals

No comments