Carrier UH050-200 Installation Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53400003-01 Printed in U.S.A. Form 40UV,UH-10SI Pg 1 8-11 Replaces: 40UV,UH-9SI
Installation, Start-Up and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PREINSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,2
Unpack and Inspect Units . . . . . . . . . . . . . . . . . . . . . . . . 1
Protect Units From Damage . . . . . . . . . . . . . . . . . . . . . . 2
Prepare Jobsite for Unit Installation. . . . . . . . . . . . . . 2
Identify and Prepare Units. . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Step 1 — Place Units in Position . . . . . . . . . . . . . . . . . 3
Step 2 — Make Piping Connections . . . . . . . . . . . . . . 9
Step 3 — Make Electrical Connections . . . . . . . . . . 10
Step 4 — Mount Actuators (Field-Supplied) . . . . . 10
Step 5 — Make Duct Connections . . . . . . . . . . . . . . . 30
Step 6 — Make Final Preparations. . . . . . . . . . . . . . . 31
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31,32
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-49
Periodic Maintenance Checklist . . . . . . . . . . . . . . . . . 32
Preventing Excessive Condensation on Unit . . . . 32
Check Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fan Motor Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fan Shaft Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Clean Fan Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Clean or Replace Air Filters . . . . . . . . . . . . . . . . . . . . . 32
ECM Motor Removal and Reinstallation . . . . . . . . . 32
Blower Assembly Section Removal and
Reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Coil Assembly Removal and Reinstallation. . . . . . 38
Ball Bearing Replacement. . . . . . . . . . . . . . . . . . . . . . . 40
Sleeve Bearing Replacement. . . . . . . . . . . . . . . . . . . . 45
Blower Wheel Removal and Reinstallation . . . . . . 47
Damper Section Removal and Reinstallation . . . . 48
UNIT START-UP CHECKLIST . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Installation and servicing of this unit can be hazardous due
to system pressure, electrical components and equipment loca-
tion (such as a ceiling or elevated structure). Untrained person-
nel can perform the basic maintenance functions of replacing
filters. Only trained and qualified service personnel should per-
form all other operations.
When installing this unit, observe precautions in the litera-
ture, tags and labels attached to the equipment, and any other
safety precautions that may apply.
Follow all safety codes.
Wear safety glasses and work gloves.
Use care in handling and installing this unit and any
accessories.
Use quenching cloth for all brazing operations.
Have fire extinguisher available for all brazing
operations.
INTRODUCTION
This document contains general installation instructions for
the 40UV,UH unit ventilators. Refer to the unit wiring diagram
or to specific manufacturer literature for any other type of fac-
tory-mounted controls.
See submittal drawings for unit configurations, dimensions,
clearances, and pipe connections. Refer to unit wiring label for
all electrical connections; follow NEC (National Electrical
Code) and local codes.
PREINSTALLATION
Unpack and Inspect Units —
Immediately inspect
each unit upon receipt. Remove shipping wraps from all units.
Check the shipment against shipping order. If shipment is dam-
aged or incomplete, file claim with transportation company and
advise Carrier immediately.
To prevent handling damage, remove shipping pallet only
when within a few feet of final position. Use 2 or more pallet
dollies to move units. See Fig. 1.
WARNING
Before performing service or maintenance operations, turn
off main power switch to the unit. Electrical shock could
cause personal injury.
CAUTION
Sharp edges, coil surfaces and rotating fans are a potential
injury hazard - avoid contact.
CAUTION
To prevent handling damage, remove pallet only when
within a few feet of final position.
Fig. 1 — Handling the Unit
a40-1645
40UV,UH050-200
Unit Ventilators
Page view 0
1 2 3 4 5 6 ... 51 52

Summary of Contents

Page 1 - Unit Ventilators

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2 - Identify and Prepare Units

10piped to a location downstream of the trap to allow vacuumrelief when the coil is turned off. In all situations, the steampiping connected to the u

Page 3 - INSTALLATION

11See NoteFig. 11 — Control ValvesLEGENDS—SupplyR—ReturnUniona40-1670NOTE: Factory-supplied vacuum breaker assembly. Field install in vertical orienta

Page 4 - TOP VIEW

12Table 2 — Electric Heater Data for Units with PSC MotorLEGEND *Cooling coil must be left-hand coil connections only.NOTES:1. LAT (leaving air temper

Page 5 - END VIEW

13Table 2 — Electric Heater Data for Units with PSC Motor (cont)LEGEND *Cooling coil must be left-hand coil connections only.NOTES:1. LAT (leaving air

Page 6 - BOTTOM VIEW

14Table 2 — Electric Heater Data for Units with PSC Motor (cont)LEGEND *Cooling coil must be left-hand coil connections only.NOTES:1. LAT (leaving air

Page 7

15Table 3 — Electric Heater Data for Units with ECM Motor LEGEND *Cooling coil must be left-hand coil connections only.NOTES:1. LAT (leaving-air tempe

Page 8

16Table 3 — Electric Heater Data for Units with ECM Motor (cont)LEGEND *Cooling coil must be left-hand coil connections onlyNOTES:1. LAT (leaving air

Page 9 - LOWER HOLES

17Table 3 — Electric Heater Data for Units with ECM Motor (cont)LEGEND *Cooling coil must be left-hand coil connections only.NOTES:1. LAT (leaving air

Page 10 - LIQUID LINE

18Table 4 — Motor DataPSC Motor DataECM Motor Data LEGEND*Available in vertical configuration only.†Available in horizon

Page 11 - See Note

19SW2See TapBLKREDWHTFANMOTORSW1WHT/110BLK/101WHT/110BLK/102FU1USE COPPER SUPPLY WIRES.115 VL1NGNDRED BLKWHT321123LLTWHTWHTBLK/104BLK/100BLK/103BLK/10

Page 12

2Protect Units from Damage — To maintain warran-ty, protect units against adverse weather, theft, vandalism, anddebris on the jobsite. Do not allow fo

Page 13

20SW2SEE TAPWHTSW1REDBLK/101BLK/108BLK/102FU1208/230VL1L2GNDBLK/REDWHT123LLTWHTWHTBLK/104BLK/100BLK/103BLK/104SEE NOTE 2DISC1GRNTRAN3SEE NOTE 3BLK/106

Page 14

21SW2SEE TAP SW1WHT/110BLK/101WHT/110BLK/102FU1USE COPPER SUPPLY WIRES.115 VL1NGNDREDWHTWHTWHTBLK/100BLK/103DISC1GRNTRAN3SEE NOTE 3120VACBLK/109WHT/11

Page 15

22SW2SEE TAP SW1WHT/110BLK/101WHT/110BLK/102FU1USE COPPER SUPPLY WIRES.115 VL1NGNDREDWHTWHTWHTBLK/100BLK/103DISC1GRNTRAN3SEE NOTE 3120VACBLK/109WHT/11

Page 16

23WHTWHTBLK/103BLK/109TRAN1BLK/109FR1BLK/REDSW2SEE TAPREDBLK/REDWHTTRAN3SEE NOTE 3SEE NOTE 4BLK/YEL208V240VSEE NOTE 4SW1BLK/101BLK/108BLK/102FU1208/23

Page 17

24BLK/104LLT(SEE NOTE 2)31NOTE 2224 VACRED/502TRAN1WHT/110SW1BLK/101WHT/110BLK/102FU1USE COPPER SUPPLY WIRES115 VL1NGNDBLK/100DISC1GRNBLK/109120VACBLK

Page 18 - Table 4 — Motor Data

25Fig. 18 — 208/230-v ECM Motor without ControlsBLK/104LLT321NOTE 2RED/502BLK/109BLK/108LOWMEDHIGHMAX24VacSPEED BOARDBLU/EC9GRNWHTBLKORN/EC23 WIREPOWE

Page 19 - USE COPPER SUPPLY WIRES

2624 VACGRNRED/501TRAN1BRN/504WHT/110WHTSW1BLK/101WHT/110BLK/102FU1USE COPPER SUPPLY WIRES.115 VL1NGNDBLK/100BLKDISC1GRNBLK/109120VACBLK/109WHT/111WHT

Page 20

2724 VACGRNRED/501TRAN1BRN/504WHT/110WHTSW1BLK/101WHT/110BLK/102FU1USE COPPER SUPPLY WIRES.115 VL1NGNDBLK/100BLKDISC1GRNBLK/109120VACBLK/109WHT/111WHT

Page 21

28RED/501901/KLB901/KLBBLK/108SW1BLK/101BLK/108BLK/102FU1208/230VL1L2GNDBLK/100DISC1GRNBLK/106 BLK/107FU2BLK/105USE COPPER SUPPLY WIRES.24VACTRAN1240

Page 22

29NEUTRALEVO/ECM-ACUSignalCommonRPM24VacNEUTRAL24VacBLK/109SW1BLK/101 BLK/102FU1115 VL1NGNDBLK/100DISC1GRNUSE COPPER SUPPLY WIRES.24VAC120VACBLK/109WH

Page 23

3INSTALLATIONStep 1 — Place Units in PositionPLACING VERTICAL UNITS1. Select the unit location; ensure that service clearance isprovided. Allow enough

Page 24 - SEE NOTE 3

30Step 5 — Make Duct Connections — If appli-cable, install all ductwork to and from unit in accordance withall applicable codes. Duct construction

Page 25 - RED/502RED/503

31Table 6 — Unit Ventilator Airflow — ECM Airflow LEGEND NOTES:1. Factory default is Low Position.2. Med, High, and Max

Page 26

32SERVICEPeriodic Maintenance ChecklistMonthly • Inspect air filter. Replace any filters.• Inspect drain pan and clean if necessary.Yearly • Inspect a

Page 27

33• The motor must be installed per the instructions below.It is important to maintain the dimension between thefan compartment bulkhead and the coupl

Page 28

34SHAFTED END FACECOUPLING INSIDE FACECOUPLING FACEMOTOR BEARING FACEMOTOR FACEINSULATION FACEMOTOR (ECM)CENTER SHROUDOPENING OVERMOTOR ELECTRICALC

Page 29

35Blower Assembly Section Removal and Rein-stallation (Fig. 24)To remove blower assembly:1. Turn off power to the unit.2. Remove all front (40UV) or b

Page 30

36234165FRONTBRACEPIPECHASECOIL SECTIONBLOWER SECTIONDAMPER SECTIONCOIL SECTIONFILTER DOOR RETAINERCLIPS (SEE NOTE 3)COIL BAFFLERETURN AIRTEMPERATURES

Page 31 - START-UP

371234576SEE DETAIL ASEE DETAIL A6SEE NOTE 4BOTTOM VIEWDETAIL AFig. 25 — 40UV,UH Ventilator Inboard Bearing (40UV,UH150 Only)NOTES:1. Not all componen

Page 32

38Coil Assembly Removal and Reinstallation(Fig. 26)To remove coil assembly:1. Turn off power to the unit.2. Remove all front (40UV) or bottom (40UH) p

Page 33 - in. is acceptable

3912BLOWER SECTIONDAMPER SECTIONCOIL SECTIONFILTER DOORRETAINER CLIPS(SEE NOTE 3)DAMPER SECTIONCOIL SECTIONMOTORELECTRICALBOXMOTORMOTOR & COUPLING

Page 34

4Fig. 2 — 40UV Dimensions — 165/8-in. Deep Units(Standard)NOTES:1. All dimensions are in inches.2. Dimension does not include end panels.3. Three fron

Page 35

40Ball Bearing Replacement (40UV,UH150;40UH200 Units Only) — Refer to Fig. 27 for 40UH200units only, Fig. 28 for 40UV150 and 40UH150 units with PSCmot

Page 36

41(SEE NOTE 5)(SEE NOTE 4)UNITBOTTOMLEFT SIDEVIEW(SEE NOTE 5) 234567891011121314 1Fig. 27 — 40UH200 Ventilator Blower Drive Train AssemblyNOTES:1. Not

Page 37 - SEE DETAIL A

42 2 3 456 1 11 12 10 9SEE NOTE 2 87 (SEE NOTE 4) (SEE NOTE 3)UNIT FRONT (40UV)UNIT BOTTOM (40UH)LEFT SIDE VIEWFig. 28 — 40UV,UH Ventilator Blower Dri

Page 38 - (Fig. 26)

43UNIT FRONT (40UV)UNIT BOTTOM (40UH) (SEE NOTE 4)54326711213111098LEFT SIDEVIEW SEE NOTE 2Fig. 29 — 40UV,UH Ventilator Blower Drive Train Assembly —4

Page 39

440.500 0.063.125 .032FAN SHAFTCOUPLINGMOTOR SHAFTFACE OF MOTORFLUSH WITH FACEOF INSULATIONMOTOR (PSC)BLOWER SECTIONFRONT VIEWSHAFTED END FACECOUPL

Page 40 - 40UH200 Units Only) —

45Sleeve Bearing Replacement (40UV050-125,40UH075-125 and 40UH200 Units Only)(Fig. 31) — Refer to Fig. 27 for 40UH200 units only,Fig. 28 for 40UV050-1

Page 41

4632187654DISCHARGE AIRTEMPERATURESENSOR (OPTIONAL)OPENINGMOTOR ANDCOUPLINGSETSCREWACCESSRETURN AIRTEMPERATURESENSOR (OPTIONAL)OPENINGMANUAL RESETHIGH

Page 42 - LEFT SIDE VIEW

47Blower Wheel Removal and Reinstallation(Fig. 31) — Refer to Fig. 27 for 40UH200 units only,Fig. 28 for 40UV050-150 and 40UH075-125 units with PSCmot

Page 43

48Damper Section Removal and Reinstallation(Fig. 32)To remove damper section:1. Turn off all power to unit.2. Use 5/32 in. hex (Allen) tool or 3/8 in.

Page 44

49RETURN AIRTEMPERATURESENSOROPENINGFRONTCOILBAFFLEDISCHARGE AIRTEMPERATURE SENSOROPENINGMOTOR & COUPLINGSETSCREW ACCESSMOTOR MOTORELECTRICALBOX C

Page 45

5Fig. 3 — 40UV Dimensions — 217/8-in. Deep Units(With Piping Chase)UNIT40UVAIRFLOW(cfm)DIMENSIONS (in.) APPROXIMATESHIPPINGWEIGHT (lb)APPROXIMATEINSTA

Page 46

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 48 - (Fig. 32)

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 49

6Fig. 4 — 40UH Dimensions — 34-in. Deep Units (Digit Code #11 — Option A, B, or C)NOTES:1. All dimensions are in inches.2. Dimension does not include

Page 50

7Fig. 5 — 40UH Dimensions — 39 1/2 in. and 43 1/2 in. Deep Unit with Front Discharge Plenum(Digit Code #11 — Option D or E)16.63W3 (OPENING)W5(OPENING

Page 51

8Fig. 6 — 40UH Dimensions — 43 1/2 in. and 47 1/2 in. Deep Unit with Down Discharge Plenum(Digit Code #11 — Option F)W4(TYP)W8(TYP)2.10(TYP)W7(TYP)W20

Page 52 - CONTROLS CHECKLIST:

9Step 2 — Make Piping Connections — Access topiping is available through the access panels at the front, top, orend of the vertical unit (horizontal a

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