Carrier 2.4L 35kW Owner's Manual

This manual should remain with the unit.2.4L35kW ModelsEPA CertifiedOwner's ManualStationary Emergency GeneratorCover202 Rev. B 03/11 Part No.

SPECIFICATIONSSTATIONARY EMERGENCY GENERATORType...SynchronousRotor Insulation ...

WEATHER AND MAINTENANCE KITSTo keep the generator running at its peak, the following kits are offered:• Cold Weather Kit~ Recommended for climates wi

ALTERNATOR AC LEAD CONNECTIONSThe electrical wires in the unit’s AC connection (lower) panel should be installed according to the number of leads and

Figure 7.4 — Stator Power WindingConnections - 3-phase, 120/208V (6 Lead)E3E200 (NEUTRAL)INTERNAL CONNECTIONSE1L-LL-NS1S1S4S4S6S6S3S3S5S5S2S2Figure 7.

CONTROL PANEL INTERFACEUSING THE AUTO/OFF/MANUAL SWITCH With the switch set to AUTO, the engine may crank and start at any time without warning. Such

8-2CntrlNexus001 Rev. D 04/11Control PanelACTIVATION CHARTCHOOSE LANGUAGE TROUBLESHOOTINGDisplay Reads: Use ARROW keys to scroll to desired lan-gua

INSTALLATION ASSISTANTInterconnect System Self Test Feature (follow the on-screen prompts).Upon power up, this controller will go through a system sel

SEQUENCE OF AUTOMATIC OPERATIONInitial Conditions: Generator in Auto ready to run, load being sup-plied by the Utility Source through the transfer sw

CHECK ENGINE MESSAGEThe control system has detected an emissions related fault. This fault cannot be cleared using the control panel interface. The u

OVERVOLTAGE ALARMIf the generator voltage rises above 110% for >3 seconds, an alarm will be issued.If the generator voltage rises above 130% for &g

SECTION PAGEINTRODUCTION ... 1-1 Read this Manual Thoroughly ...

MAINTENANCE ALERT CHARTCONDITION 1.6 CHERY 2.4/1800 MITSU 2.4/3600 MITSU 4.2 FORDChange oil & filter alert 3mo/30hrs break-in 1yr/100hrs3mo/30hrs

8-8CntrlNexus001 Rev. D 04/11Control PanelACTIVATIONRUN LOGALARM LOGHISTORY STATUSCOMMANDSTATE VERSIONSDISPLAYGENERATORFREQUENCYENGINEHOURSENGINERPM

STATIONARY EMERGENCY GENERATOR CONTROL AND OPERATIONRefer to the appropriate control panel operator’s manual for this unit.OPERATING UNIT WITH MANUAL

GENERAL MAINTENANCE Before working on the Stationary Emergency Generator, ensure the following:The AUTO/OFF/MANUAL switch is in the OFF position.• Th

ENGINE COOLANTCheck coolant level in coolant recovery bottle. See the Specifications and Service Schedule sections.Add recommended coolant mixture as

Figure 10.3 – Engine Air FilterAir FilterSPARK PLUGSReset the spark plug gap or replace the spark plugs as neces-sary.1. Clean the area around the ba

SERVICE SCHEDULESystem / ComponentFrequency ProcedureWeekly - WMonthly - MYearly - YInspect Change CleanFuelFuel Lines & Connections M XLubricatio

TroubleshootingTROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONEngine won’t crank. 1. Control panel 7.5 amp fuse blown. 1. Replace fuse.* 2. Loo

13-1EmsnWrnty001 Rev. C 05/10United States Environmental Protection Agency Warranty StatementWarranty Rights, Obligations and CoverageThe United Sta

13-2EmsnWrnty001 Rev. C 05/10United States Environmental Protection Agency Compliance RequirementsPurchaser’s/Owner’s Recordkeeping Responsibilities

INTRODUCTIONThank you for purchasing this model of the stationary emergency generator product line.Every effort was expended to make sure that the inf

1 0F9677 1 ROTOR-2390-45KD1 CPL 0G0056 1 ROTOR-2390-35KD1 CPL 0G0959 1 ROTOR-2390-45KD1 CPL (G2) 0G1155 1 ROTOR-2390-35KD1 CPL (G2) 0

EXPLODED VIEW: CONBOX C2 CPL DRAWING #: 0H7326 GROUP A APPLICABLE TO: REVISION: H-8608-E Page 4 of 8 DATE: 5/12/11 ITEM PART# QTY. DESCRI

EXPLODED VIEW: CONBOX C2 CPL DRAWING #: 0H7326 GROUP A APPLICABLE TO: REVISION: H-8608-E Page 5 of 8 DATE: 5/12/11 ITEM PART# QTY. DESCR

EXPLODED VIEW: CONBOX C2 CPL DRAWING #: 0H7326 GROUP A APPLICABLE TO: REVISION: H-8608-E Page 6 of 8 DATE: 5/12/11 ITEM PART# QTY. DESC

EXPLODED VIEW: CONBOX C2 CPL DRAWING #: 0H7326 GROUP A APPLICABLE TO: REVISION: H-8608-E Page 7 of 8 DATE: 5/12/11 ITEM PART# QTY. DESCR

EXPLODED VIEW: CONBOX C2 CPL DRAWING #: 0H7326 GROUP A APPLICABLE TO: REVISION: H-8608-E Page 8 of 8 DATE: 5/12/11 THIS PAGE LEFT INTENTI

SAFETY RULESStudy these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and

1 0F9517 1 WELDMENT FRAME 2.4L C2 2 052860 4 NUT FLANGED HEX M12-1.75 3 052251 4 DAMPENER VIBRATION 40 BLUE 4 052257 4 SPACER .49 X .62 X

1 0F3408B 1 BATTERY TRAY C1 CPL2 0F3411 1 STRAP BATTERY RETAINMENT3 025507 REF WASHER SHAKEPROOF EXT 7/16 STL4 052212 REF SCREW HHC M10-1.25 X 25 G8.8

EXPLODED VIEW: AIR CLEANER 2.4L G2 TURBO DRAWING #: 0H1955 GROUP D APPLICABLE TO: REVISION: H-4431-C PAGE 2 OF 2 DATE: 5/6/09 ITEM PART# QTY.

1 0H30830ST03 1 WELDMENT RADIATOR SUPPORT C2 2 0F2608 1 RADIATOR 598 X 568 X 49 CPL RH 3 0E3256 1 V-BELT A58 (60IN O.C.) DDC S60 4 046526

If personnel must stand on metal or concrete while installing, • operating, servicing, adjusting or repairing this equipment, place insulative mats ov

EXPLODED VIEW: ENGINE COMMON PRT 2.4L G2 TURBO 36K DRAWING #: 0H7321 GROUP D APPLICABLE TO: REVISION: H-7244-D Page 3 of 4 DATE: 8/10/10

EXPLODED VIEW: ENGINE COMMON PRT 2.4L G2 TURBO 36K DRAWING #: 0H7321 GROUP D APPLICABLE TO: REVISION: H-7244-D Page 4 of 4 DATE: 8/10/10

ITEM PART# QTY. DESCRIPTION 1 0G9936 1 TURBOCHARGER 2.4L 36KW 1800RPM 2 0H0788 1 GASKET EXH MAN/TURBO 3 064096B 1 OIL SUPPLY 3LHA(38

EXPLODED VIEW: FUEL SYSTEM 2.4L 36KW TURBO DRAWING #: 0H7579 GROUP E APPLICABLE TO: REVISION: -A- PAGE 2 OF 2 DATE: 3/22/10 ITEM PART# QTY.

ITEM PART# QTY. DESCRIPTION 1 0G86870ST03 1 BRACKET MUFFLER 2 0G8686 1 BRACKET STIFFENER 3 0G3919 1 UPPER EXHAUST PIPE ASM 4 0G61

IDENTIFICATION RECORDDATA LABELEvery generator set has a DATA LABEL that contains important information pertinent to the generator. The data label, wh

EXPLODED VIEW: EV ENCLOSURE C2 DRAWING #: 0J2818 GROUP F APPLICABLE TO: REVISION: -A- Page 2 of 2 DATE: 11/3/10 ITEM PART# QTY. DESCRIPTI

EQUIPMENT DESCRIPTIONThis equipment is a revolving field, alternating current Stationary Emergency Generator. It is powered by a gaseous fueled engine

Notes

Notes

Notes

GENERAC POWER SYSTEMS “FIVE YEAR” LIMITED WARRANTY FOR HONEYWELLSINGLE-PHASE LIQUID-COOLED EMERGENCY GENERATORS BELOW 50KWFor a period of five (5) yea

ENGINE PROTECTIVE DEVICESThe Stationary Emergency Generator may be required to operate for long periods of time without an operator on hand to monitor

BackPg001 Rev. A 04/07

FUEL SYSTEMFUEL REQUIREMENTSThe Stationary Emergency Generator may be equipped with one of the following fuel systems:• Natural gas fuel system• Pro