Carrier 50ZHA024-060 User Manual

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50ZHA024-060
Packaged Heat Pump Units
Installation, Start-Up and Service Instructions
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS .....................................................1
INTRODUCTION ..........................................................................2
RECEIVING AND INSTALLATION ..........................................2
Check Equipment......................................................................2
IDENTIFY UNIT ................................................................2
INSPECT SHIPMENT ........................................................2
Provide Unit Support ................................................................2
SLAB MOUNT ...................................................................2
GROUND MOUNT ............................................................2
Provide Clearances....................................................................2
Place Unit..................................................................................2
Select and Install Ductwork .....................................................2
CONVERTING HORIZONTAL DISCHARGE
UNITS TO DOWNFLOW (VERTICAL) DIS-
CHARGE ..................................................................4
Provide for Condensate Disposal .............................................4
Install Electrical Connections...................................................5
HIGH-VOLTAGE CONNECTIONS..................................5
ROUTING POWER LEADS INTO UNIT ........................6
CONNECTING GROUND LEAD TO UNIT GROUND .6
ROUTING CONTROL POWER WIRES ..........................6
ACCESSORY ELECTRIC HEAT WIRING .....................6
PRE-START-UP ............................................................................6
START-UP .....................................................................................7
Check for Refrigerant Leaks ....................................................8
LOCATE AND REPAIR REFRIGERANT LEAKS AND
CHARGE THE UNIT AS FOLLOWS: .............................8
Start-Up Cooling Section and Make Adjustments ..................8
CHECKING COOLING CONTROL OPERATION .........8
Refrigerant Charge....................................................................8
NO CHARGE......................................................................8
LOW CHARGE COOLING ...............................................9
HEATING MODE CHARGE.............................................9
Indoor Airflow and Airflow Adjustments................................9
FOR 208/230-V .................................................................13
Unit Controls...........................................................................13
HIGH-PRESSURE RELIEF VALVE...............................13
LOSS OF CHARGE SWITCH.........................................13
COMPRESSOR OVERLOAD..........................................13
Sequence of Operation............................................................13
FAN OPERATION............................................................13
COOLING..........................................................................14
HEATING..........................................................................14
CONTINUOUS FAN ........................................................14
DEFROST..........................................................................14
ELECTRIC RESISTANCE HEATING............................14
MAINTENANCE.........................................................................15
Air Filter..................................................................................15
Unit Top Removal (Outdoor-Coil Side) ................................15
Indoor Blower and Motor.......................................................15
Outdoor Coil, Indoor Coil, and Condensate Drain Pan ........16
Outdoor Fan ............................................................................16
Electrical Controls and Wiring...............................................16
Refrigerant Circuit ..................................................................17
Indoor Airflow ........................................................................17
Metering Devices ....................................................................17
Lubrication ..............................................................................17
Liquid Line Strainer................................................................17
High Flow Valves...................................................................17
TROUBLESHOOTING ...............................................................17
START-UP CHECKLIST............................................................17
NOTE TO INSTALLER—Before installation, READ THESE
INSTRUCTIONS CAREFULLY AND COMPLETELY. Also,
make sure the User’s Manual and Replacement Guide are left with
the unit after installation.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified workers should install, repair, or service
air-conditioning equipment.
Untrained workers can perform basic maintenance functions of
cleaning coils and filters. All other operations should be performed
by trained service people. When working on air-conditioning
equipment, pay attention to precautions in the literature, tags, and
labels attached to the unit, and other safety precautions that may
apply.
Fig. 1—Unit 50ZHA
A05194
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6 8
PC 101 Printed in U.S.A. Catalog No. 50ZHA-1SI Pg 1 9-05 Replaces: New
Page view 0
1 2 3 4 5 6 ... 19 20

Summary of Contents

Page 1 - Packaged Heat Pump Units

50ZHA024-060Packaged Heat Pump UnitsInstallation, Start-Up and Service InstructionsNOTE: Read the entire instruction manual before starting theinstall

Page 2

Fig. 11A—Typical Unit Electrical Diagram (Sizes 024-042)A0519910

Page 3

A05200Fig. 11B—Typical Unit Electrical Diagram (Sizes 048-060)11

Page 4 - Table 1—Unit Specifications

Fig. 11C—Accessory Electric Heater WiringA05209Table 6—Electrical Data—50ZHAUNIT SIZE50ZHAV-PH-HZVOLTAGERANGECOMPRESSOROFMFLAIFMFLAELECTRIC HEAT SINGL

Page 5 - Table 2—Physical Data

SIZERATED AIRFLOW HIGH AIRFLOWLowStageHighStageLowStageHighStage048 Tap 1 Tap 3 Tap 2 Tap 4060 Tap 1 Tap 3 Tap 2 Tap 4Step 5—Unit ControlsAll compress

Page 6 - 1" min

COOLING OPERATION (SIZES 024-042)With a call for cooling (Y/Y2), the indoor fan energizes immedi-ately whereas the contactor energizes aftera5minute t

Page 7 - Table 4—Required Subcooling

be performed on this equipment. This cooling unit should beinspected at least once each year by a qualified service person. Totroubleshoot cooling of

Page 8 - Fig. 9—Line Power Connections

a. Slip the wheel back in the housing with the hub set screwparented in the correct direction.b. Install the filler panel.c. Reinsert the motor assemb

Page 9 - 042 Tap 2 Tap 4

After inspecting the electrical controls and wiring, replace all thepanels. Start the unit, and observe at least one complete coolingcycle to ensure p

Page 10

Fig. 14—Typical Heat Pump Operation, Heating ModeC95045STRAINERACCUMULATORCOMPRESSORSTRAINERLCSOUTDOOR COILINDOOR COILABDCCheck ValvesAOpenBClosedCOpe

Page 11

Table 12—Troubleshooting—Cooling and HeatingSYMPTOM CAUSE REMEDYCompressor and outdoor fan will not start.Power Failure Call power companyLoss of Char

Page 12 - Table 6—Electrical Data—50ZHA

Follow all safety codes. Wear safety glasses and work gloves. Usequenching cloth for unbrazing operations. Have fire extinguisheravailable for all bra

Page 13

START-UP CHECKLIST(REMOVE AND STORE IN JOB FILE)I. PRELIMINARY INFORMATIONModel No ...

Page 14

Fig. 2—Unit Base Dimensions, 50ZHA024-060A052013

Page 15

are field-installed and must be removed from the indoor blowercompartment prior to start-up, even if they are not used forinstallation.When designing

Page 16 - 3.125 in

Step 7—Install Electrical ConnectionsELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personal injuryor death.The unit cabinet mu

Page 17 - 0.708in

Table 3—Minimum Airflow for Safe Electric HeaterOperation (CFM)SIZE 024 030 036 042 048 060Cfm 600 750 900 1050 1200 1500UNIT DAMAGE HAZARDFailure to

Page 18 - COOLING CYCLE

b. Inspect for oil at all refrigerant tubing connections and onunit base. Detecting oil generally indicates a refrigerantleak. Leak-test all refrigera

Page 19

START-UPUse the Start-Up Checklist supplied at the end of this book andproceed as follows:Step 1—Check for Refrigerant LeaksLOCATE AND REPAIR REFRIGER

Page 20 - START-UP CHECKLIST

LOW CHARGE COOLING024-042 units:1. Measure suction line pressure by attaching a gauge to theservice port.2. Measure the suction line temperature by at

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