Carrier AQUAZONE 50VS User Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500046-01 Printed in U.S.A. Form 50VS-1SI Pg 1 311 10-08 Replaces: New
Installation, Start-Up, and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . .1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Step 2 — Check Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
•STORAGE
PROTECTION
INSPECT UNIT
Step 3 — Locate Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Step 4 — Install Drywall . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Step 5 — Install Cabinet and Riser. . . . . . . . . . . . . . . . . . .8
SYSTEM PIPING ARRANGEMENTS
RISER MATERIAL, SIZING, AND INSTALLATION
RISER EXPANSION
RISER CONNECTIONS
COMMERCIAL WATER LOOP APPLICATION
GROUND-LOOP HEAT PUMP APPLICATION
OPEN-LOOP GROUND WATER SYSTEMS
Step 6 — Wire Field Power Supply Connections . . . .13
ELECTRICAL-LINE VOLTAGE
POWER CONNECTION
208/230-VOLT OPERATION
Step 7 — Wire Field Control Connections . . . . . . . . . .15
Step 8 — Clean and Flush System. . . . . . . . . . . . . . . . . .15
Step 9 — Install Hose Kit . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Step 10 — Install Chassis into the Cabinet . . . . . . . . .16
Step 11 — Install Return Panel . . . . . . . . . . . . . . . . . . . . .16
Step 12 — Install Supply Grille . . . . . . . . . . . . . . . . . . . . .17
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,18
System Checkout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . . . . . . 18,19
DIP Switch Settings and Operation . . . . . . . . . . . . . . . . .18
Standard 24-vac Sequence of Operation. . . . . . . . . . . .19
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19,20
Operating Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Lockout Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Water Coil Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Fan Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Evaporator Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Refrigerant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21,22
Lockout Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . CL1,CL2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical
components. Only trained and qualified service personnel
should install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions such as cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment, observe
precautions in the literature, tags and labels attached to the unit,
and other safety precautions that may apply.
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or a local
distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the individ-
ual instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and the National Electrical Code (NEC)
for special installation requirements.
Understand the signal words — DANGER, WARNING,
and CAUTION. DANGER identifies the most serious hazards
which will result in severe personal injury or death.
WARNING signifies hazards that could result in personal inju-
ry or death. CAUTION is used to identify unsafe practices,
which would result in minor personal injury or product and
property damage.
Recognize safety information. This is the safety-alert
symbol ( ). When this symbol is displayed on the unit and in
instructions or manuals, be alert to the potential for personal
injury.
GENERAL
This installation and start-up instructions literature is for
Aquazone™ water source heat pump systems.
The 50VS water source heat pump (WSHP) is a vertically
stacked unit with electronic controls designed for year-round
cooling and heating.
IMPORTANT: Read the entire instruction manual before
starting installation.
WARNING
Electrical shock can cause personal injury or death. Before
installing or servicing system, always turn off main power
to system. There may be more than one disconnect switch.
Turn off accessory heater power if applicable.
IMPORTANT: The installation of water source heat pump
units and all associated components, parts, and accessories
which make up the installation shall be in accordance with
the regulations of ALL authorities having jurisdiction and
MUST conform to all applicable codes. It is the responsi-
bility of the installing contractor to determine and comply
with ALL applicable codes and regulations.
AQUAZONE
50VS
Vertical Stack Water Source Heat Pump
with PURON® (R-410A) Refrigerant
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Summary of Contents

Page 1 - AQUAZONE™

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2 - Step 1 — Check Jobsite —

10All riser modifications necessitated by variations in floor-to-floor dimensions including cutting off or extending risers is thesole responsibility

Page 3

116. When all units on a riser are anchored into place, com-plete riser joints as follows:a. Verify that all riser joints are vertically aligned andth

Page 4

12In areas with extremely hard water, the owner should be in-formed that the heat exchanger may require additional systemmaintenance and occasional ac

Page 5 - 3 1/8"

13Step 6 — Wire Field Power SupplyConnectionsELECTRICAL–LINE VOLTAGE — All field-installed wir-ing, including electrical ground, must comply with the

Page 6

14BLOWER SPEED WIRINGUnit Orange Brown Black Blue Red50VSA,B Low High — — —50VSC,D —LowHigh— —50VSE,F — — Low High —50VSG,H ———LowHigh50VSI,J Low High

Page 7

15Step 7 — Wire Field Control ConnectionsSTANDARD 24-V THERMOSTAT CONNECTIONS — The thermostat should be wired directly to the microprocessorboard

Page 8

16Table 8 — Braided Water Hose Bend AllowancesNOTE: Do not allow hoses to rest against sharp edges or structuralbuilding components. Compressor vibrat

Page 9 - DETAIL A

17Step 12 — Install Supply GrilleRefer to Fig. 2, 3, and 12 to determine grille size and locationbased on the type and size of the unit cabinet/chassi

Page 10 - RETURN RISER

18Table 9 — Limits of OperationLEGEND*Requires additional insulation when operating below the dew point.4. Unit fan: Manually rotate fan to verify fre

Page 11

19to determine the unit error. If a digital communicating thermo-stat is used DIP switch 3 must be set in the “Off” position. If a24-vac thermostat is

Page 12

2INSTALLATIONStep 1 — Check Jobsite — Installation, operation andmaintenance instructions are provided with each unit. Beforeunit start-up, read all m

Page 13 - Connections

20f. Turn thermostat to “OFF” position. A hissing noiseindicates proper functioning of the reversing valve.g. Allow 5 minutes between tests for pressu

Page 14

21SERVICEWater Coil MaintenanceCLOSED LOOP SYSTEM (All Other Water Loop Applica-tions) — Generally water coil maintenance is not needed forclosed loop

Page 15 - Step 9 — Install Hose Kit

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 16 - VALVE DETAIL VIEW

CL-1START-UP CHECKLISTCUSTOMER:___________________________ JOB NAME: _______________________________________MODEL NO.:___________________________ SERI

Page 17 - PRE-START-UP

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 18 - FIELD SELECTABLE INPUTS

32 1/4"2 3/8"5 5/8"55 1/2"3"10"12" 6 1/8"13 13/16"65 1/4"SWAGEFILTERSUPPLY GRILLERETURNSUPPLYDRAINOP

Page 19 - START-UP

4NOTES:1. Single deflection grilles include adjustable vertical blades for controlling horizontal path of discharge.2. Double deflection grilles inclu

Page 20 - Operating Limits

5NOTES:1. The opposed blade damper allows control of air volume (cfm) and path of discharge air. Recommended for applica-tions requiring unequal airfl

Page 21

6STANDARD PERIMETER BYPASSALLEN LOCK, REMOVABLEOPTIONAL PERIMETERBYPASS ALLEN LOCK ORKEY LOCK, HINGEDOPTIONAL LOUVEREDALLEN LOCK, REMOVABLE21.1326.285

Page 22

7STANDARD PERIMETER BYPASSALLEN LOCK, REMOVABLEOPTIONAL PERIMETERBYPASS ALLEN LOCK ORKEY LOCK, HINGEDOPTIONAL LOUVEREDALLEN LOCK, REMOVABLE63.90 58.75

Page 23 - TEMPERATURES

8Step 2 — Check Unit — Upon receipt of shipment atthe jobsite, carefully check the shipment against the bill oflading. Make sure all units have been r

Page 24 - (Btu/hr)

9The direct return system shows the most common piping ar-rangement. This is the most cost effective method of piping toinstall since the water is sup

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