Carrier 17EX User Manual

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Carrier’s Externally Geared 17EX
Open Drive Centrifugal Liquid Chill-
ers operate with environmentally safe
HFC-134a. These chillers combine
industrial quality with superior ef-
ficiency in a packaged design to mini-
mize system costs. The Carrier
17EX chiller features:
Single-Piece Shipment and Modular
Construction
Externally Geared Open Drive
Motor, 2-Stage Compressor Design
with Interstage Economizer
Positive Pressure Design Using
Environmentally Safe HFC-134a
Refrigerant
Features/Benefits
The externally geared 17EX
open drive centrifugal liq-
uid chiller features:
Single-piece factory package
The 17EX chiller is completely
assembled in the factory and shipped
in one piece to the jobsite. This allows
each unit to be tested before delivery
to the customer. It also ensures that
every aspect of the unit meets stringent
quality standards specified by Carrier.
One piece shipment eliminates costly
and time consuming field assembly.
Modular construction The
cooler, compressor, condenser, and
economizer/storage vessel assemblies
are completely bolted together,
making the 17EX chiller ideally suited
for replacement projects where ease
of disassembly and re-assembly at the
jobsite are essential.
Product
Data
17EX
Externally Geared Centrifugal
Liquid Chiller
50/60 Hz
1500 to 2250 Nominal Tons (5280 to 7910 kW)
Copyright 1997 Carrier Corporation Form 17EX-1PD
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Summary of Contents

Page 1 - Features/Benefits

Carrier’s Externally Geared 17EXOpen Drive Centrifugal Liquid Chill-ers operate with environmentally safeHFC-134a. These chillers combineindustrial qu

Page 2 - Table of contents

Physical dataRIGGING AND OPERATING WEIGHTS17EX HEAT EXCHANGER, ECONOMIZER/STORAGE VESSEL, PIPING, AND PUMPOUT UNIT WEIGHTS*COOLERSIZE†COOLERTOTALWEIGH

Page 3 - Model number nomenclature

RIGGING AND OPERATING WEIGHTS (cont)ADDITIONAL CONDENSER WEIGHTS*COMPONENTHEAT EXCHANGERSIZEWATERBOX TYPENUMBER OFPASSESDESIGN MAXIMUMWATER PRESSUREAD

Page 4 - Features/Benefits (cont)

Dimensions DIAM2'-6 1/2" (775)1'-0" (305) 12'-5"(3785)2'-0" (610)MINIMUMSERVICEAREA22'-10"(6960) 17

Page 5

Performance dataComputerized ratingsSince Carrier’s 17EX chiller has numerous componentcombinations and can meet a wide variety of required op-erating

Page 6

Electrical data (cont)Compressor motor controllersCompressor motors, as well as controls and accessories,require starting equipment systems specificall

Page 7

Application dataRange of applicationThe 17EX chiller is designed for standard water (or brine)chilling applications using HFC-134a.ASME stampingAll 17

Page 8 - Options and accessories

Application data (cont)Vent and drain connectionsAll vent and drain connections are found in the waterboxshell. Vent and drain connection size is 1-in

Page 9 - Chiller components

RELIEF-VALVE DISCHARGE PIPINGRELIEF VALVELOCATIONHEAT EXCHANGERSIZEREQUIRED C FACTORNOMINAL OUTLETPIPE SIZE (in.)RATED RELIEF PRESSURECooler Condenser

Page 10 - Physical data

Application data (cont)HEAT EXCHANGER MINIMUM/MAXIMUM FLOW RATES* (cont)ENGLISH (Gpm)FRAME SIZECONDENSERSIZE1 PASS 2 PASS 3 PASSMin Max Min Max Min Ma

Page 11 - NIH WATERBOX COVER WEIGHTS*

CHILLER CONTACT SURFACES (cont)SOLEPLATE ISOLATION7/8-9UNC-4 HOLESFOR JACKING SCREWS 1'-2"(355.6)0'-1 1/2" (38.1) 2'-4"

Page 12 - Dimensions

Application flexibility/two-stagecompressor — By providing a wideassortment of compressor and geararrangements as well as 2 stagesof compression, the 1

Page 13 - Electrical data

Application data (cont)NOZZLE ARRANGEMENTSNOZZLE-IN-HEAD WATERBOXESCOOLER WATERBOXPass In OutArr.Code185 A58 B279 C46 D376 E49 FCONDENSER WATERBOXPass

Page 14 - Electrical data (cont)

ControlsMicroprocessor controlsMicroprocessor controls provide the safety, interlock, ca-pacitycontrol, andindications necessary tooperate the chiller

Page 15 - Application data

Controls (cont)MICROPROCESSOR CONTROL CENTERCONTROL CENTER WITH OPTIONS (FRONT VIEW)LEGEND1—Processor Module (PSIO). The PSIO is theBrain of the Produ

Page 16 - Application data (cont)

LOCAL INTERFACE DEVICE (LID) TYPICAL DISPLAY PANELSDefault Display — Displays information most commonly required forchiller operating logs. Two- line

Page 17 - RELIEF-VALVE DISCHARGE PIPING

Controls (cont)LOCAL INTERFACE DEVICE (LID) TYPICAL DISPLAY PANELS (cont)NEXT PREVIOUS SELECT EXIT17EX CHLR

Page 18

Control sequenceTo start: Local start-up (manual start-up) is initiated bypressing the LOCAL menu softkey which is indicated onthe default local inter

Page 19

Typical control wiringLEGENDBRG — BearingC—ContactorCB — Circuit BreakerCH — ChannelCOM — CommunicationsCOMP’R — CompressorCOND — CondenserDETR — Dete

Page 20

IMPORTANT: Wiring shown is typical and not intended to showdetail for a specific installation. Refer to certified field wiringdiagrams.LEGENDPH — PhasePR

Page 21 - Controls

Typical field wiring(medium-voltage machine shown)IMPORTANT: Wiring shown is typical and not intended to show detailfor a specific installation. Refer t

Page 22 - Controls (cont)

NOTES FOR TYPICAL FIELD WIRINGNOTES:I GENERAL1.0 Starters shall be designed and manufactured in accordance withCarrier Engineering requirement Z-375.1

Page 23

Model number nomenclatureASME‘U’ STAMPARI (Air Conditioningand RefrigerationInstitute)PERFORMANCECERTIFIED(60 Hz Only)NIH — Nozzle-In-Head*Any availab

Page 24

Typical piping and wiring17EX CHILLER WITH FREE-STANDING STARTER2TO CHILLED WATER PUMPTO CONDENSER WATER PUMPTO COOLING TOWER FANMAINPOWER891112345611

Page 25 - Control sequence

Guide specificationsOpen Drive Centrifugal ChillerSize Range: 1500 to 2250 Tons(5820 to 7910 kW) NominalCarrier Model Number: 17EX (with External Gear)

Page 26 - Typical control wiring

Guide specifications (cont)B. Compressor:1. Compressor shall be high-performance centrifu-gal, two-stage, and externally geared.2. Compressors shall be

Page 27

3. Mechanical Design Requirements:a. The rotor cage shall be constructed of cop-per or copper alloy. Aluminum rotor bars arenot acceptable. All rotor

Page 28 - Typical field wiring

Guide specifications (cont)F. Cooler and Condenser:1. Cooler and condenser shall be in separate shells.Heatexchangers shall be fabricatedwith high per-

Page 29

2. The default standard display screen shall simul-taneously indicate the following information:a. Date and time of dayb. 24-character primary system

Page 30 - FROM COMPRESSOR OIL COOLER

Guide specifications (cont)shall be energized, and the tower fan control isenabled. The controls wait a minimum of 15 sec-onds(maximum, 5 minutes)to ve

Page 31 - Guide specifications

L. Diagnostics and Service:1. The control system shall execute a series of pre-start checks whenever a start command is receivedto determine if pressu

Page 32 - Guide specifications (cont)

Guide specifications (cont)Q. Start-up:1. The chiller manufacturer shall provide a factory-trained representative, employed by the chillermanufacturer,

Page 33

2. Multi-Pass Heat Exchangers:One, 2, and 3 pass heat exchangers are availablefor all heat exchanger sizes with the exception ofcondenser sizes 55-57,

Page 34

Features/Benefits (cont)HEAT EXCHANGERS• ASME stamp on both refrigerant and water-sidesof heat exchangers for increased reliability• Optional marine wa

Page 35

Guide specifications (cont)14. Totally Enclosed Water-to-Air Cooled (TEWAC)Motor Enclosure:a. The heat exchanger for the TEWAC enclo-sure shall be doub

Page 36

The heat exchangers feature:Pressure-tested vessels — Eachheat exchanger (water-side) is hydro-statically tested at 150% of designpressure. The entire

Page 37

Features/Benefits (cont)Heat supplies the energy requiredfor boiling and is obtained from thewater (or brine) flowing through thecooler tubes. When heat

Page 38

TYPICAL OPEN-DRIVE COMPRESSOR COMPONENTSLEGEND1—Variable Inlet Guide Vanes (Hidden)2—First-Stage Impeller3—Second-Stage Impeller4—Front Journal Bearin

Page 39

Options and accessoriesITEM OPTION* ACCESSORY†Thermal Insulation XMulti-Pass Heat Exchangers XAutomatic Hot Gas Bypass XControls Option Module X.028 o

Page 40

Chiller components1 2 3 4 5 6 7 8 9 10 11 12 13 1

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