Carrier 38AKS028-044 Specifications

Browse online or download Specifications for Split-system air conditioners Carrier 38AKS028-044. Carrier 38AKS028-044 Specifications User Manual

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Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ...................1
BEFORE INSTALLATION .....................1-3
Rigging ......................................1
Placing Unit .................................3
Mounting Unit ...............................3
Compressor Mounting ........................3
INSTALLATION .............................3-12
Refrigerant Piping Connections ...............3
Liquid Line Solenoid Drop Control ............3
Filter Drier and Moisture Indicator ............3
Receiver .....................................4
Piping Procedure ............................4
Power Supply ................................6
Power Wiring ................................6
START-UP ................................13-17
Initial Check ................................13
Leak Test and Dehydration ..................13
Preliminary Charge ..........................13
Start Unit ...................................13
Charge System .............................13
Operation ...................................13
Control Module (CM) ........................13
Bypass Relay (BPR) .........................17
Time-Delay Relay (TDR) .....................17
Sequence of Operation ......................17
Complete Unit Stoppage .....................17
SERVICE ..................................17-20
Access for Servicing ........................17
Fan Adjustment .............................19
Oil Charge ..................................19
Liquid Shutoff/Charging Valve ...............19
Capacity Control ............................19
Oil Pressure Safety Switch (OPS) ............20
Compressor Protection ......................20
High-Pressure Switch .......................20
Low-Pressure Switch ........................20
Winter Start Control .........................20
Head Pressure Control ......................20
TROUBLESHOOTING ........................21
START-UP CHECKLIST .....................CL-1
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air-conditioning equip-
ment can be hazardous due to system pressures, electrical
components, and equipment location (roofs, elevated struc-
tures, etc.).
Only trained, qualified installers and service mechanics
should install, start up, and service this equipment (Fig. 1).
Untrained personnel can perform basic maintenance func-
tions such as cleaning coils. All other operations should be
performed by trained service personnel.
When working on the equipment, observe precautions in
the literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes.
Wear safety glasses and work gloves.
Keep, quenching cloth and fire extinguisher nearby when
brazing.
Use care in handling, rigging, and setting bulky
equipment.
See Table 1A or 1B for physical data.
ELECTRIC SHOCK HAZARD
Open all remote disconnects before
servicing this equipment.
BEFORE INSTALLATION
Rigging
Preferred method is with spreader bars from
above the unit. Use 2-in. (50 mm) OD pipe or hooks in lift-
ing holes. Rig with 4 cables and spreader bars. All panels
must be in place when rigging. See rigging label on unit for
details concerning shipping weights, distance between lift-
ing holes, center of gravity, and spreader bar dimensions.
See Fig. 2.
If overhead rigging is not possible, place unit on skid or
pad for rolling or dragging. When rolling, use minimum of
3 rollers. When dragging, pull the pad. Do not apply force
to the unit. When in final position, raise from above to lift
unit off pad.
All panels must be in place when rigging.
38AKS028-044
Air-Cooled Condensing Units
50/60 Hz
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1
Tab 3a
PC 111 Catalog No. 533-820 Printed in U.S.A. Form 38A-5SI Pg 1 7-94 Replaces: 38AK-3SI
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1 2 3 4 5 6 ... 23 24

Summary of Contents

Page 1 - Service Instructions

Installation, Start-Up andService InstructionsCONTENTSPageSAFETY CONSIDERATIONS ...1BEFORE INSTALLATION ...1-3Riggin

Page 2 - Table 1B — Physical Data — SI

LEGENDAFS — Airflow SwitchCB — Circuit BreakerEQUIP — EquipmentFU — FuseGND — GroundLLS1 — Liquid Line Solenoid forSolenoid Drop ControlLLS2 — Liquid L

Page 3

BPR — Bypass RelayC—Contactor, CompressorDB — Circuit BreakerCR — Control RelayCM — Control ModuleEQUIP — EquipmentFC — Fan ContactorFig. 9A — Compone

Page 4

LEGENDBPR — Bypass RelayC—Contactor, CompressorCB — Circuit BreakerCR — Control RelayCM — Control ModuleEQUIP — EquipmentFC — Fan ContactorFM — Fan Mo

Page 5

START-UPInitial CheckDo not attempt to start the condensing unit, even mo-mentarily, until the following steps have been com-pleted. Compressor damage

Page 6

Fig. 10 — 38AKS028 Charging Chart, 50/60 Hz14

Page 7

Fig. 11 — 38AKS034 Charging Chart, 50/60 Hz15

Page 8 - 50 AND 60 HZ

Fig. 12 — 38AKS044 Charging Chart, 50/60 Hz16

Page 9 - 50 HZ AND 60 HZ

FOR SERVICING ONLY — To speed up the 5-minute anti-short cycle, a temporary jumper may be placed between ter-minals T1 and T6 of the control module.Th

Page 10

COMPRESSOR END AND RIGHT-SIDE VIEWTRAN2CB1CB2TB3FC3FC2FCCMCR1TRAN1TB2C1COMPRESSOR END, CONTROL PANEL REMOVEDOIL PRESSURE SAFETY SWITCHCOMPRESSOR END,

Page 11

Fan Adjustment — Adjust fan as shown in Fig. 14.Oil Charge — Compressors are factory charged with oilas follows:COMPRESSORAMOUNTpints (liters)06E9265

Page 12

Table 1A — Physical Data — EnglishUNIT 38AKS 028 034 044COMPRESSOR Reciprocating Semi-HermeticNo. ...Type 1...06E9265 1...06E9275 1...06E9299No. Cyls

Page 13

Oil Pressure Safety Switch (OPS) — The OPS inthe control circuit stops the compressor and unit, if properoil pressure differential is not established

Page 14

TROUBLESHOOTINGSYMPTOM AND PROBABLE CAUSE PROBABLE REMEDYCOMPRESSOR DOES NOT RUN1. Control circuit breaker tripped 1. Reset control circuit breaker2.

Page 15

PACKAGED SERVICE TRAININGOur packaged service training programs provide an excellent way to increase your knowledge of theequipment discussed in this

Page 16

START-UP CHECKLIST(Remove and store in job file)A. Preliminary InformationOUTDOOR:MODELNO. SERIALNO.INDOOR: AIR HANDLER MANUFACTURERMODEL NO. SERIAL NO

Page 17

C. Start-UpCHECK EVAPORATOR FAN SPEED AND RECORD.CHECK CONDENSER FAN SPEED AND RECORD.AFTER AT LEAST 10 MINUTES RUNNING TIME, RECORD THE FOLLOWING MEA

Page 18 - (JUNCTION BOX COVER REMOVED)

Placing Unit — There must be 4 ft (1220 mm) for ser-vice on all sides of unit, and a minimum of 8 ft (2440 mm)clear air space above unit. For multiple

Page 19

Receiver — No receiver is provided with the unit; it isrecommended that one not be used.Piping Procedure — Do not remove run-around pipefrom suction a

Page 20

Table 2A — Refrigerant Piping Sizes — 60 HzSINGLE SUCTION RISERSUNIT38AKSLENGTH OF INTERCONNECTING PIPING, FT (M)16-25 (4.9-7.6) 26-50 (7.9-15.2) 51-7

Page 21 - TROUBLESHOOTING

Power Supply — Electrical characteristics of availablepower supply must agree with unit nameplate rating. Supplyvoltage must be within limits shown in

Page 22 - PACKAGED SERVICE TRAINING

FIELD CONNECTIONS1. Main Power — Bring wires from the fused disconnectswitch through hole in bottom rail of unit to control box1112(Fig. 6 and 7) and

Page 23 - B. Pre-Start-Up

Fig. 6 — Dimensional Drawing, 38AKS028,034LEGENDNEC — National Electrical CodeVAV — Variable Air VolumeNOTES:1. Theremust be minimum (2440 mm) 8 ft. c

Page 24 - C. Start-Up

LEGENDNEC — National Electrical CodeNOTES:1. Theremust be minimum (2440 mm) 8 ft. clear air space aboveunit.2. The approximate operating weight of the

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