Carrier 48ES---A User Manual Page 1

For additional product information visit our website at http://www.apextoolgroup.comParts ManualPL12EN-48ES-ZB10/19/201148ES SeriesElectronically Cont

Page 10PL12EN-48ES-ZB10/19/2011“D2”Cleco®Handle - Air LB Tool Connector1See Service NotesBlackConnector(4 Pin)211516207158112136141917111810543921 51R

Page 11PL12EN-48ES-ZB10/19/2011ENDescription15414801 3 Switch Pin2 266255 1 3 Switch Spring3 B159V 1 3 Cap Screw - #6-324 W 1 1 5 1 3 Lock Washer5 100

Page 12PL12EN-48ES-ZB10/19/2011“E1”1See Service NotesBlack(4 Pin)71Cleco®Motor - Matrix Tool ConnectorRed(4 Pin)Brown(4 Pin)Brown(4 Pin)White(4 Pin)Wh

Page 13PL12EN-48ES-ZB10/19/2011ENDescription1 17-111 3 6 Pan Head Screw - #4-40 x .192 541009 2 2 Wave Washer3 542244 2 2 Stand Off - 5/16"4 Tabl

Page 14PL12EN-48ES-ZB10/19/2011Cleco®Motor - Air LB Tool Connector“E2”1See Service NotesBlack(4 Pin)71Red(4 Pin)Brown(4 Pin)Brown(4 Pin)White(4 Pin)Wh

Page 15PL12EN-48ES-ZB10/19/2011Cleco®Motor - Air LB Tool ConnectorENDescription1 17-111 3 6 Pan Head Screw - #4-40 x .192 541009 2 2 Wave Washer3 5422

Page 16PL12EN-48ES-ZB10/19/2011“F”Cleco®Single Stage Gearing“E1”, “E2”7121353689444Models48ES(E)12ZASee Service Notes1 4 5114“M”2111 510OffLoctite®242

Page 17PL12EN-48ES-ZB10/19/2011ENDescription1 1011732 1 3 O-Ring2 203749 3 6 Needle Bearing3 541893 3 6 Planet Gear (21T)4 500528 1 3 Needle Bearing5

Page 18PL12EN-48ES-ZB10/19/2011“G”10Cleco®Double Stage Gearing“E1”, “E2”1718259313151412111464444Models48ES(E)271ZB48ES(E(361ZBSee Service Notes1 4 5“

Page 19PL12EN-48ES-ZB10/19/2011ENDescription1 541899 1 2 Slip-On Gear2 800116 1 2 Retaining Ring3 Table "G" 1 Thrust Washer4 203749 6 12 Nee

Page 20PL12EN-48ES-ZB10/19/2011“H”3Cleco®Double Stage Gearing1282511241310591741811516192021Loctite®242Loctite®2424444Models48ES(E)602ZB48ES(E)702ZBSe

Page 21PL12EN-48ES-ZB10/19/2011Cleco®Double Stage GearingENDescription1 541488 3 6 Needle Bearing2 541478 3 6 Planet Gear (27T)3 Table "H" 3

Page 22PL12EN-48ES-ZB10/19/2011“I”4See Service NotesCleco®Triple Stage Gearing1516941012114131468743232144Models48ES(E)802ZB48ES(E)1152ZB48ES(E)1502ZB

Page 23PL12EN-48ES-ZB10/19/2011ENDescription1 541438 1 Ring Gear Adapter2 22598 2 2 O-Ring3 1012614 2 6 O-Ring4 Table "I" 1 Planet Cage5 Tab

Page 24PL12EN-48ES-ZB10/19/2011Cleco®Triple Stage (Output) Gearing“J”56249811071712131514341611Models48ES(E)802ZB48ES(E)1152ZB48ES(E)1502ZB1See Servic

Page 25PL12EN-48ES-ZB10/19/2011Cleco®Triple Stage (Output) GearingENDescription1 541436 1 Planet Cage2 542474 3 6 Planet Gear (16T)3 510754 3 6 Planet

Page 26PL12EN-48ES-ZB10/19/2011“K”4See Service NotesCleco®Triple Stage Gearing1718114249811261374161514Models48ES(E)1653ZB48ES(E)2503ZB“E1”, “E2”4354L

Page 27PL12EN-48ES-ZB10/19/2011ENDescription1 541488 3 6 Needle Bearing2 541478 3 6 Planet Gear (21T)3 Table "K" 3 6 Planet Gear4 541492 3 6

Page 28PL12EN-48ES-ZB10/19/2011Cleco®Triple Stage (Output) Gearing“L”11011117“K”21213518719816Models48ES(E)1653ZB48ES(E)2503ZB4See Service Notes1 4“R-

Page 29PL12EN-48ES-ZB10/19/2011Cleco®Triple Stage (Output) GearingENDescription-- 542028 1 Gear Assembly1 526483 1 3 O-Ring2 30923 1 3 O-Ring3 800134

Page 3PL12EN-48ES-ZB10/19/2011Language Version:This Parts Manual is the “Original Instructions” intended for all persons who will use or

Page 30PL12EN-48ES-ZB10/19/2011“M”See Service Notes1Cleco®930300 ZA Attachment91011171611123456781315121314

Page 31PL12EN-48ES-ZB10/19/2011ENDescription1 066810 1 2 Ball Bearing2 902862 1 3 Retaining Ring3 930308 1 Driving Shaft4 930310 1 3 Compression Sprin

Page 32PL12EN-48ES-ZB10/19/2011Cleco®301918 1ZB Attachment“N”1ZB Attachment - 9272221See Service Notes412346714“O”1ZB Socket Adapter - 922325See Servi

Page 33PL12EN-48ES-ZB10/19/2011ENDescription1 902034 1 2 Retaining Ring2 916804 1 2 Support Washer3 901602 1 2 Retaining Ring4 927784 1 2 Ball Bearing

Page 34PL12EN-48ES-ZB10/19/2011Cleco®301919 2ZB Attachment“P”2ZB Attachment - 9272271See Service Notes41238514“Q”2ZB Socket Adapter - 910609See Servic

Page 35PL12EN-48ES-ZB10/19/2011Cleco®301919 2ZB AttachmentENDescription1 933818 1 2 Retaining Ring2 903474 1 2 Support Washer3 920543 1 2 Retaining Ri

Page 36PL12EN-48ES-ZB10/19/2011Cleco®301920 3ZB Attachment“R”3ZB Attachment - 9272331See Service Notes43410814“S”3ZB Socket Adapter - 910613See Servic

Page 37PL12EN-48ES-ZB10/19/2011Cleco®301920 3ZB AttachmentENDescription1 914957 1 2 Retaining Ring2 932209 1 2 Support Washer3 901389 1 2 Retaining Ri

Page 38PL12EN-48ES-ZB10/19/2011Cleco®Service NotesFt-Lbs(in-lbs)Nm3 (10-14) 1,1-1,616 25-30 34-4119 35-40 47-5421 (Swivel) 15-18 20-251 (4-6) 0,45-0,6

Page 39PL12EN-48ES-ZB10/19/2011Cleco®Service Notes / Tool Memory Parameters5Spanner WrenchPin - 3/16”Spanner WrenchOff6Retaining Ring AssemblyGapGapMo

Page 4PL12EN-48ES-ZB10/19/2011Page 448 E S X XXX XXXTool Series48Motor StyleE = Brushless Electric MotorTool TypeS = InlineFeature- = Matrix Tool Conn

Sales & Service CentersNote: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate

PL12EN-48ES-ZB10/19/2011Page 5Cleco®Product Overview“B”m-Pro-400 SeriesControllerTME-200 SeriesControllerTool In/OutTool CableComplete Tool Floating S

Page 6PL12EN-48ES-ZB10/19/2011“C1”48ES(E)12ZACleco®Dimensional Data48ES(E)271ZB48ES(E)361ZB48ES(E)602ZB48ES(E)702ZB

Page 7PL12EN-48ES-ZB10/19/2011Cleco®Dimensional Data“C2”48ES(E)802ZB48ES(E)1152ZB48ES(E)1502ZB48ES(E)1653ZB48ES(E)2503ZB

Page 8PL12EN-48ES-ZB10/19/2011“D1”1See Service NotesBlackConnector(4 Pin)211Models48ES12ZA48ES271ZB48ES361ZB48ES602ZB48ES702ZB48ES802ZB48ES1152ZB48ES1

Page 9PL12EN-48ES-ZB10/19/2011ENDescription1 541480 1 3 Switch Pin2 266255 1 3 Switch Spring3 B159V 1 3 Cap Screw - #6-324 W 1 1 5 1 3 Lock Washer5 10