Carrier 48TC Instruction Manual

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48TC*D
Single Package Rooftop, Gas Heating/Electric Cooling Unit
with Puronr (R---410A) Refrigerant:
Sizes 08, 12, and 14 with NOVATION™ Coil
Sizes 08 --- 14 with Round Tube/Plate Fin Coil
Installation Instructions
NOTE: Read the entire instruction manual before starting
the installation
TABLE OF CONTENTS
SAFETY CONSIDERATIONS 1....................
INSTALLATION 6...............................
Step 1 -- Plan for Unit Location 6..................
Step 2 -- Plan for Sequence of Unit Installation 7......
Step 3 -- Inspect Unit 7...........................
Step 4 -- Provide Unit Support 7...................
Step 5 -- Field Fabricate Ductwork 10...............
Step 6 -- Rig and Place Unit 10....................
Step 7 -- Convert to Horizontal & Connect Ductwork 11
Step 8 -- Install Outside Air Hood 11...............
Step 9 -- Install Flue Hood 13.....................
Step 10 -- Install Gas Piping 13....................
Step 11 -- Install External Condensate Trap and Line 16
Step 12 -- Make Electrical Connections 17...........
Step 13 -- Humidi--MiZert
Space RH Controller 41..................
Step 14 -- Adjust Factory--Installed Options 46........
Step 15 -- Install Accessories 46...................
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service,
maintenance, or use can cause explosion, fire, electrical
shock or other conditions which may cause personal
injury or property damage. Consult a qualified installer,
service agency, or your distributor or branch for
information or assistance. The qualified installer or
agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual
instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloths for brazing operations and
have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions attached to
the unit. Consult local building codes and appropriate
national electrical codes (in USA, ANSI/NFPA70,
National Electrical Code (NEC); in Canada, CSA C22.1)
for special requirements.
It is important to recognize safety information. This is the
safety--alert symbol
. When you see this symbol on the
unit and in instructions or manuals, be alert to the
potential for personal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the
safety--alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or
death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify
unsafe practices, which may result in minor personal
injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced
installation, reliability, or operation.
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Summary of Contents

Page 1 - Installation Instructions

48TC*DSingle Package Rooftop, Gas Heating/Electric Cooling Unitwith Puronr (R---410A) Refrigerant:Sizes 08, 12, and 14 with NOVATION™ CoilSizes 08 ---

Page 2

10A-B0.5” (13)B-C1.0” (25)A-C1.0” (25)MAXIMUM ALLOWABLEDIFFERENCE IN. (MM)C06110Fig. 5 -- Unit Leveling TolerancesStep 5 — Field Fabricate DuctworkCab

Page 3

11PositioningonCurb—Position unit on roof curb so that the following clearancesare maintained:1/4in. (6.4 mm) clearance between theroof curb and the b

Page 4

12Two Position Damper Hood Removal and Setup --Factory Option1. The hood is shipped in knock--down form andassembled to a metal support tray using pla

Page 5

13Economizer Hood and Two--Position Hood —NOTE: If the power exhaust accessory is to be installedon the unit, the hood shipped with the unit will not

Page 6 - INSTALLATION

142000 ft (610 m) and/or for use with liquefied petroleumfuel. See accessory kit installation instructions regardingthese accessories.NOTE: Furance ga

Page 7 - Step 4 — Provide Unit Support

159” (229mm) minUnion Shut OffValveDripLegThru-Curb AdapterUnit Base RailC07469Fig. 17 -- Gas Piping with Thru--Curb AccessoryDripLegShut OffValveUnio

Page 8

16FIRE OR EXPLOSION HAZARDFailure to follow this warning could result in personalinjury, death and/or property damage.S Connect gas pipe to unit using

Page 9 - Fig. 4 -- Roof Curb Details

17Step 12 — Make Electrical ConnectionsELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personalinjury or death.Do not use gas pi

Page 10 - Step 6 — Rig and Place Unit

18C IFCDisconnect factory test leadsand discard.13 13L1L2 L3208/230-3-60460-3-60575-3-60Units Without Disconnect OptionUnits With Disconnect Option13

Page 11 - Ductwork (when required)

19The primary leads to the convenience outlet transformerare not factory--connected. Selection of primary powersource is a customer--option. If local

Page 12 - Screws for Metal Tray

2FIRE, EXPLOSION HAZARDFailure to follow this warning could result in personalinjury or death.Disconnect gas piping from unit when leak testing atpres

Page 13 - Step 10 — Install Gas Piping

20accessory. Locate the thermostat accessory on a solid wallin the conditioned space to sense average temperature inaccordance with the thermostat ins

Page 14

21PremierLinkt (Factory--Option) —C08199Fig. 30 -- PremierLink ControllerThe PremierLink controller (see Fig. 30) is compatiblewith Carrier Comfort Ne

Page 15

22NOTE: The sensor must be mounted in the dischargeairstream downstream of the cooling coil and any heatingdevices. Be sure the probe tip does not com

Page 16

23POWER24 VACNCNORJ-45RJ-45 106DDC C09604Fig. 32 -- PremierLink Wiring Schematic48TC*D

Page 17 - FIRE HAZARD

24234561SW1SENBRN (GND)BLU (SPT)RED(+)WHT(GND)BLK(-)CCN COMSENSOR WIRINGC08201Fig. 33 -- T--55 Space Temperature Sensor WiringSEN J6-7J6-613TB1 PLSENC

Page 18 - Units With Disconnect Option

25Table 4 – Space Sensor ModeTB1 TERMI NAL FIELD CONNECTION INPUT SIGNAL1 T 5 5 --- S E N / T 5 6 --- S E N Analog (10k thermistor)2 RMTOCC Discrete,

Page 19

26Connect Thermostat — A 7--wire thermostat connectionrequires a 24--v power source and a common connection.Use the R and C terminals on the CTB’s THE

Page 20 - Connections

27The CO2sensors are all factory set for a range of 0 to2000 ppm and a linear mA output of 4 to 20. Refer to theinstructions supplied with the CO2sens

Page 21

28Smoke Detector/Fire Shutdown (FSD) — This function isavailable only when PremierLink is configured for(Space) Sensor Mode. The unit is factory--wire

Page 22

29may not exceed 4000 ft, with no more than 60 totaldevices on any 1000--ft section. Optically isolated RS--485repeaters are required every 1000 ft.NO

Page 23

3Horizontal Connections / EconomizerVertical Connections / EconomizerC08563Fig. 1 -- Unit Dimensional Drawing – 08, 09 and 12 Size Units48TC*D

Page 24 - Cool Warm

30RTU--MP CONTROL SYSTEMThe RTU--MP controller, see Fig. 49, provides expandedstand--alone operation of the HVAC system plusconnection and control thr

Page 25

31C09605Fig. 51 -- RTU--MP System Control Wiring Diagram48TC*D

Page 26

32Table 8 – RTU--MP Controller Inputs and OutputsPOINT NAMEBACnet OBJECTNAMETYPE OF I/OCONNECTION PINNUMBERSINPUTSSpace Temperature Sensor sptsens AI

Page 27 - COVER REMOVED SIDE VIEW

33high-- and low--voltage wiring. Pass the control wiresthrough the hole provided in the corner post, then feed thewires thorough the raceway to the R

Page 28

34in the space or in return duct, with and without LCDdisplay, and in combination with space temperaturesensors. Sensors use infrared technology to me

Page 29

355, 8, or 9 to Remote Occupancy and normally open (N/O)or normally closed (N/C).Also set MENU→Schedules→occupancy source to DIon/off. Input 8 or 9 is

Page 30 - RTU--MP CONTROL SYSTEM

36Local AccessBACview6HandheldThe BACview6is a keypad/display interface used toconnect to the RTU--MP to access the control information,read sensor va

Page 31

37Table 9 – LEDsThe LEDs on the RTU--MP show the status of certain functionsIf this LED is on... Status is...Power The RTU MP has powerRx The RTU MP i

Page 32

38SMOKE DETECTORSSmoke detectors are available as factory--installed optionson 48TC*D models. Smoke detectors may be specified forSupply Air only or f

Page 33

39The sensor uses a process called differential sensing toprevent gradual environmental changes from triggeringfalse alarms. A rapid change in environ

Page 34 - Remote Occupancy

4C08566Fig. 1 -- Unit Dimensional Drawing – 08, 09 and 12 Size Unit (cont.)48TC*D

Page 35 - Power Exhaust (output)

40Completing Installation of Return Air SmokeSensor:1. Unscrew the two screws holding the Return AirSensor detector plate. See Fig. 65. Save the screw

Page 36 - Communication

41Step 13 — Humidi--MiZert –Space RH Controller —The Humidi--MiZer dehumidification system requires afield--supplied and --installed space relative hu

Page 37

42POWER24 VACNCNORJ-45RJ-45 106DDC HUMIDISTATC09606Fig. 69 -- Typical Humidi--MiZer Adaptive Dehumidification System Humidistat WiringRcRhW1GY2CO/W2

Page 38 - SMOKE DETECTORS

43Table 10 – Unit Wire/MOCP Sizing DataUNITNOM.V --- P h --- H zIFMTYPECOMBUSTIONFAN MOTORFLAPOWEREXHAUSTFLANO C.O. or UNPWRD C.O.NO P.E. w/ P.E. (pwr

Page 39 - Smoke Detector Locations

44Table 10 — Unit Wire/MOCP Sizing Data (cont)UNITNOM.V --- P h --- H zIFMTYPECOMBUSTIONFAN MOTORFLAPOWEREXHAUSTFLAw/ PWRD C.O.NO P.E. w/ P.E. (pwrd f

Page 40 - Sample Tube

45Legend and Notes for Table 10LEGEND:CO --- Convenient outletDISC --- DisconnectFLA --- Full load ampsIFM --- Indoor fan motorLRA --- Locked rotor am

Page 41 - % RELATIVE HUMIDITY

46Economizer 2 Position DamperUnit Without Economizer or2 Position DamperC08631Fig. 71 -- EconoMi$ert IV WiringStep 14 — Adjust Factory--Installed Opt

Page 43

48Copyright 2010 Carrier Co rp. D 7310 W. Mo rris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 01/10Manufacturer reserves the right to

Page 44

5Horizontal Connections / EconomizerVertical Connections / EconomizerC08567Fig. 2 -- Unit Dimensional Drawing – 14 Size Unit48TC*D

Page 45 - Legend and Notes for Table 10

6C08568Fig. 2 -- Unit Dimensional Drawing – 14 Size Unit (cont.)INSTALLATIONJobsite SurveyComplete the following checks before installation.1. Consult

Page 46 - Step 15 — Install Accessories

7Although unit is weatherproof, avoid locations that permitwater from higher level runoff and overhangs to fall ontothe unit.Locate mechanical draft s

Page 47

8Install insulation, cant strips, roofing felt, and counterflashing as shown. Ductwork must be attached to curb andnot to the unit. The accessory thru

Page 48 - Catalog No: 48TC ---07SI

948TC*D08 - 1448TC*D08 - 14UNIT SIZEROOFCURBACCESSORYCRRFCURB003A01CRRFCURB004A011’ - 2”(356)2’ - 0”(610)C08546Fig. 4 -- Roof Curb Details48TC*D

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