Carrier 48SX024-048 User Manual

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48SS018-060
48SX024-048
Packaged Gas Heating/
Electric Cooling Units
t
COMMERCIAL
UNITARY
SYSTEMS
Installation, Start-Up and
Service Instructions
CONTENTS
SAFETY CONSIDERATIONS ...........................
General
.............................................................
RECEIVING AND INSTALLATION
...................
Step 1 — Check Equipment
.........................
IDENTIFY UNIT
INSPECT SHIPMENT
Step 2 — Provide Unit Support.......................
ROOF CURB
SLAB MOUNT
FLUSH MOUNT
Step 3 — Field Fabricate Ductwork ....
Step 4 ~ Provide Clearances...........................
Step 5 — Rig and Place Unit
..........................
UNITS WITHOUT BASE RAIL
UNITS WITH OPTIONAL BASE RAIL
Step 6 — Connect Condensate Drain ...
Step 7 — Install Flue Hood..............................
Step 8 — Install Gas Piping ............................
Step 9 - Install Duct Connections
................
CONFIGURING UNITS FOR DOWNFLOW
(VERTICAL) DISCHARGE
Step 10 — Install Electrical Connections .
HIGH-VOLTAGE CONNECTIONS
SPECIAL PROCEDURES FOR 208-V
OPERATION
CONTROL VOLTAGE CONNECTIONS
HEAT ANTICIPATOR SETTING
TRANSFORMER PROTECTION
PRE-START-UP
...............................................
START-UP . .
............................
MAINTENANCE
.................................................
START-UP CHECKLIST
...................................
Page
. 1-9
.. 1
10-20
. , 10
10
10
10
10
13
13
13
16
18
. . 21
21-38
39-44
. CL-1
NOTE TO INSTALLER Before the installation, READ
THESE INSTRUCTIONS CAREFULLY AND COM
PLETELY. Also, make sure the User’s Manual and
Replacement Guide are left with the unit after installation*
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment
can be hazardous due to system pressure and electrical com
ponents. Only trained and qualified personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func
tions of cleaning coils and filters. All other operations should
be performed by trained service personnel. When working
on air-conditioning equipment, observe precautions in the
literature, tags and labels attached to the unit, and other
safety precautions that may apply.
Fig. 1 — Typical 48SS Unit Shown
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguisher available for all brazing operations.
A WARNING
Improper installation, adjustment, alteration, service,
maintenance, or use can cause carbon monoxide poi
soning, fire, or an explosion which can result in
personal injury or unit damage. Consult a qualified
installer, service agency, or gas supplier for informa
tion or assistance. The qualified installer or agency must
use only factory-authorized kits or accessories when mod
ifying this product.
A WARNING
Before performing service or maintenance operations
on unit, turn off gas supply then unit main power switch.
Electrical shock could cause personal injury.
General The 48SS,SX units (see Fig. 1) are fully self-
contained, combination gas heating/electric cooling units
designed for outdoor installation. See Fig. 2-9 for unit di
mensions. All unit sizes have discharge openings for both
horizontal and downflow configurations, and are factory
shipped with all 4 duct openings covered. Units may be in
stalled either on a rooftop or a ground-level cement slab.
See Fig. 10 for roof curb dimensions.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book|1 |4 PC 111 Catalog No 534-842 Printed in U S A Form 48SS,SX-2SI Pg 1 5-94 Replaces: 48SS,SX-1 SI
Tab la 6a
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1 2 ... 31

Summary of Contents

Page 1

48SS018-060 48SX024-048 Packaged Gas Heating/ Electric Cooling UnitstCOMMERCIALUNITARYSYSTEMSInstallation, Start-Up and Service InstructionsCONTENTSSA

Page 2

RECEIVING AND INSTALLATIONStep 1 - Check EquipmentIDENTIFY UNIT — The unit model number and serial number are stamped on unit identification pl

Page 3

PART NUMBER“A”“B” PITCHFLAT50SS9000158" [203]— -50SS90001611" [279]— —50SS90001714" [356]— —PITCHED50SS900019 8" [203]10%" [2

Page 4

20'1FLUSH WITH SLAB- ^ -IT___^Jr2 0”12 0”CONCRETE SU\B-Fig. 11 - Slab Mounting DetailsSECURE SCREW AGAINST BASEPAN TO HOLD LIFTING BRACKET IN PL

Page 5

UNITS WITH OPTIONAL BASE RAIL - Lifting holes are provided in optional base rail as shown in Fig. 12. Operating weights are shown in Tables 1

Page 6

Table 1 — Physical Data — Unit 48SSUNIT SIZE 48SS018040 024040024060 030040 030060 030080 036060036080 036100036120NOMINAL CAPACITY (ton)1V2 2 22V2 2V

Page 7

Table 2 — Physical Data — Unit 48SXUNIT SIZE 48SX024040 024060030040030060030080036060036080 036100 036120NOMINAL CAPACITY (ton) 222Уг2Уг 2Уг 33 3 3OP

Page 8

(Text continued from page 13)A CAUTIONUnstable operation may occur when the gas valve and manifold assembly are forced out of position w

Page 9

Table 3 — Maximum Gas Flow Capacity*NOMINAL IRON PIPE, SIZE (In.)INTERNALDIAMETER(In.)LENGTH OF PIPE, FTf10 20 30 4050 60 70 8090 100125150 175200V2 .

Page 10

Step 10 — Install Electrical ConnectionsFig. 20 — Vertical Discharge Cover RemovedAdhere to the following criteria when selecting, sizing,and installi

Page 11

THERMOSTAT (TYPICAL)(^(y)(^(R)0LEADS (SEE UNIT WIRING LABEL)LEGEND---------Field Control-Voltage Wiring-------— Field High-Voltage WiringNOTE: Use biu

Page 12

OPTIONAL RETURN AIR OPENINGREQ’D CLEARANCES FOR SERVICING In. (mm)036 (914) 36 (914) 36 (914)Duct panel Unit topSide opposite ductsCompressor access .

Page 13

Table 4 — Electrical DataUNIT48SSV-PH-HZVOLTAGECOMPRESSORCONDFANINDOORPOWER SUPPLYAWG 60 CMAX WIRERANGEMOTORFANFLAMIN WIRE SIZELENGTH(ft)MinMax RLALRA

Page 14

PRE-START-UPA WARNINGFailure to observe the following warnings could result in serious personal injury:1. Follow recognized safety practices a

Page 15

Start Up Heating Section and Make AdjustmentsA CAUTIONComplete the required procedures given in Pre-Start-Up section above before starting the unit.A

Page 16

Fig. 23 — Burner AssemblyObserve manifold pressure and proceed as follows to adjust gas input:1. Remove cover screw over regulator adjustment

Page 17

MAXIMUM HIRE SIZE 2 AW6230 VOLT OPERATION AS SHOWN. FOR 208 VOLT OPERATION REVERSE RED AND ORN LEADS ON TRANSFORICR.Blower RelayContactorCapacitorCra

Page 18

MAXIMUM WIRE SIZE 2 AWG^lEU)_____i~i_Sy£PU(_1 £.OtÆR__'fì_230 VOLT OPERATION AS SHOWN. FOR 208 VOLT OPERATION REVERSE RED AM) ORN LEADS ON TRANS

Page 19

MAXIMUM WIRE SUPPLY_ _ft_ —YEL SIZE 2 AWS < _Blower RelayContactorCapacitorCrankcase HeaterCompressor MotorCombustion RelayEquipmentFuse LinkF

Page 20

MAXIMUM WIRE SIZE 2 AWG230 VOLT OPERATION AS SHOWN FOR 208 VOLT OPERATION REVERSE RED AND ORN LEADS ON TRANSFORMERYEL—( 0FM)-6ftN-YELnBRN-VO' 1C

Page 21

MAXIMUM WIRE I SIZE 2 AWG -kJBLU- EQUIP GND230 VOLT OPERATION AS SHOWN. FOR 208 VOLT OPERATION REVERSE RED AND ORN LEADS ON TRANSFORMER.COOLING FAN

Page 22

MAXIMUM WIRE SIZE 2 AWG <mGRN-YEL-----111NOTES:1 If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire

Page 23

-45 1/2'OPTIONAL RETURN AIR OPENINGREQ’D CLEARANCES FOR SERVICING, in (mm)Duct panel Unit topSide opposite ducts Compressor access ...(Except for

Page 24

Start Up Cooling Section and Make AdjustmentsA CAUTIONComplete the required procedures given in the Pre- Start-Up section on page 21 befor

Page 25

Airflow can be changed by changing the lead connections of the blower motor.Unit 48SS two- or 3-speed motors (except size 030) are f

Page 27

o 7/8 (22.23) ALTERNATE LV ENTRY1 1/4 (31.75)ALTERNATE POWER ENTRY1 13/16' (46.2)OPTIONAL SUPPLY AIR OPENING-4 3/4'(120 6)i12l5/1215/16(312

Page 28

o 15/16^ 1 9/16' (23.8)„(39.7)¿ B.H52 49 9/16"(1320.0) (1259.3)-45 1/2OPTIONAL RETURN AIR OPENING13/16 (46 2)OPTIONAL SUPPLY AIR OPENINGC

Page 29

OPTIONAL RETURN AIR OPENING1 1/4' 01.0) DIA ALTERNATE POWER ENTRY8 l/4'-< (203.6)13/16' (46 2)OPTIONAL SUPPLY AIR OPENING-4 13/16 (1

Page 30

52 49 9/16"(1320.8) (1259.3)REQ'D CLEARANCES FOR SERVICING in (mm)Duct panel Unit top ... .Siete opposite ducts Compressor access (Except

Page 31

RIGHT SIDE VIEWREQ'D CLEARANCES FOR SERVICING in. (mm)Duct panel ... . . 0Unit top 36(914)Side opposite ducts 36 (914)Compressor access 36(

Page 32

o 15/16=^ 1 9/16' (23.8)„(39.7)^ BS2 49 g/16' (1320.8) (1259.3)OPTIONAL RETURN AIR OPENING13/16' (46 2)OPTIONAL SUPPLY AIR OPENINGRIG

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