Carrier 58MXB Instruction Manual

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1
58MXB
D e l u x e 4 --- W a y
Multipoise Fixed---Capacity
Co ndensing Gas Furnac e
Service and Maintenance Instructions
For Sizes 040-- 120, Series 110 & 120
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1.........................
GENERAL 2.........................................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 2...
CARE AND MAINTENANCE 3.........................
Cleaning and/or Replacing Air Filter 3....................
Blower Motor and Wheel Maintenance 5..................
Cleaning Burners 6...................................
Cleaning Heat Exchangers 7............................
Primary Heat Exchangers 7............................
Secondary Heat Exchangers 8..........................
Flushing Collector Box and Drainage System 8.............
Servicing Hot Surface Igniter 9..........................
Electrical Controls and Wiring 11........................
Checking Heat T a pe Operation (If Applicable) 11...........
Winterizing 12......................................
WIRING DIAGRAM 13................................
TROUBLESHOOTING 13..............................
Status Codes 13.....................................
Component Tests 13..................................
ELECTRICAL SHOCK, FIRE, OR EXPLOSION
HAZARD
Failure to follow safety warnings exactly could result in
dangerous operation, personal injury, death, or property
damage.
-- Before servicing, disconnect all electrical power to furnace.
-- When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
-- Verify proper operation after servicing.
!
WARNING
SAFETY CONSIDERATIONS
Recognize safety information. This is the safety--alert symbol .
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety--alert symbol.
DANGER identifies the mo st serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability , or
operation.
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified service
agency personnel should install, repair, or service heating
equipment.
ELECTRICAL SHOCK, FIRE, OR EXPLOSION
HAZARD
Failure to follow this warning could result in possible
damage to this equipment, personal injury, or death.
The ability to properly perform maintenance on this
equipment requires certain expertise, mechanical skills,
tools, and equipment. If you do not possess these, do not
attempt to perform any maintenance on this equipment
other than those procedures recommended in the User’s
Manual.
!
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could property damage,
personal injury, or death.
Never store anything on, near, or in contact with the furnace,
such as:
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum
cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning
compounds, plastic or plastic containers, gasoline, kerosene,
cigarette lighter fluid, dry cleaning fluids, or other volatile
fluids.
3. Paint thinners and other painting compounds, paper bags,
or other paper products.
!
WARNING
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Summary of Contents

Page 1 - SAFETY CONSIDERATIONS

158MXBD e l u x e 4 --- W a yMultipoise Fixed---CapacityCo ndensing Gas Furnac eService and Maintenance InstructionsFor Sizes 040-- 120, Series 110 &a

Page 2 - PRECAUTIONS

102. Remove main furnace door.3. Disconnect igniter wire connection.4. Check igniter resistance. Igniter resistance is af fected bytemperature. Only c

Page 3 - CARE AND MAINTENANCE

11115-V FIELD-SUPPLIEDDISCONNECTAUXILIARYJ-BOX24-VTERMINALBLOCKTHREE-WIREHEATING-ONLYFIVE WIRENOTE 1NOTE 2FIELD-SUPPLIEDDISCONNECTCONDENSINGUNITTWOWIR

Page 4

12BLWNUETRALSTATUS CODE LEDSEC-2 SEC-1EAC-2 L2FUSE 3-AMP0.5 AMP@24VACHUMTEST/TWINY1 DHUM G COM W/W1 Y/Y2 R24VPLT120 18090 150BL

Page 5

13A07911Fig. 17 -- Freeze ProtectionWIRING DIAGRAMSSee Fig. 15, 16 and 21 for the Deluxe 4-- Way Multipoise Furnacewiring diagrams.TROUBLESHOOTINGUse

Page 6 - Step3—CleaningBurners

14A99118Fig. 18 -- Inducer Housing Drain TubeA99119Fig. 19 -- Funnel in Drain Tube and AntifreezeRunning Through Trap58MXB

Page 7 - Prim ary Heat Exchangers

15SERVICETo initiate the component test sequence, shut OFF the room thermostat or disconnectthe "R" thermostat lead. Briefly short the TEST/

Page 8 - Secondary Heat Exchangers

16PCBTRANFRSNOTE #11LSPRS(WHEN USED)LGPSFUSED OR CIRCUIT BREAKERDISCONNECT SWITCH (WHEN REQ’D)NOTE #2JBL1L1BLWRHI/LOTO 115VAC FIELD DISCONNECTNOTE #2

Page 9 - TUBE ROUTING

17Is LED status light on?Is LED status light blinking rapidly without apause?Is LED status light blinking ON/OFF slowlywith a combination of short and

Page 10 - MANIFOLD

1811NO PREVIOUS CODE – Stored codesare erased after 72 hours. On RED LEDboards stored status codes can also beerased whenever power (115V or 24V)is i

Page 11 - (If Applicable)

2¤¥ ¥ ¥ ¥ ¥ULTRA HIGH EFFICIENCYGAS FURNANCE¤A05079Fig. 1 -- Furnace in Upflow OrientationamaREGISTEREDISO 9001:2000CERTIFIEDInstalling and servicing

Page 12 - Step 9 — Winterizing

32. Firmly touch a clean, unpainted, metal surface of thefurnace chassis which is close to the control. Tools held in aperson’s hand during grounding

Page 13 - TROUBLESHOOTING

4Ta ble 1 – Furnace Air Filter TableFURNACE CASING WIDTHIN (MM)FILTER QUANTITY AND SIZE *FILTER TYPE*SIDE RETURN*IN (MM)BOTTOM RETURN*IN (MM)17---1/2

Page 14 - Running Through Trap

5COLLECTOR BOXTUBE (PINK)COLLECTOR BOXTUBE (GREEN)INDUCER HOUSING(MOLDED) DRAINTUBE (BEHINDCOLLECTOR BOXDRAIN TUBE)COLLECTOR BOXDRAIN TUBE (BLUE)FIELD

Page 15 - COMPONENT TEST

69. Reassemble motor and blower wheel by reversing items 8bthrough 8f. Ensure wheel is positioned for proper rotation.NOTE: Be sure to attach ground w

Page 16 - Fig. 21 -- Wiring Diagram

7IGNIT ER WIRES MUST BE PLACED IN THIS SLOTA05074Fig. 7 -- Igniter Wire Placement12. Remove burner assembly from burner box.NOTE: All burners are att

Page 17 - TROUBLESHOOTING GUIDE

8PRIMARY HXINLET OPENINGSA96305Fig. 8 -- Cleaning Inlet Openings of PrimaryHeat ExchangersUNIT MAY NOT OPERATEFailure to follow this caution may resul

Page 18 - Catalog No: 58MXB---3SM

9Furnace is shipped from factory in upflow configuration. Pressure tube and drain tube routing MUST match the diagrams below.Tube location when used i

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