Carrier 50TFQ008-012 Specifications

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50TFQ008-012
Single-Package Rooftop
Heat Pump Units
Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ......................... 1
INSTALLATION ................................... 1-43
Step 1-- Provide Unit Support ....................... 1
ROOF CURB
SLAB MOUNT
ALTERNATE UNIT SUPPORT
Step 2 -- Field Fabricate Ductwork .................. 3
Step 3 -- Install Condensate Drain Line
and External Trap ................................. 3
Step 4 -- Rig and Place Unit ......................... 3
POSITIONING
Step 5 -- Make Electrical Connections .............. 7
FIELD POWER SUPPLY
FIELD CONTROL WIRING
DEFROST BOARD
HEAT ANTICIPATOR SETTINGS
Step 6- Adjust Factory-Installed Options ......... 12
DISCONNECT SWITCH
CONVENIENCE OUTLET
NOVAR CONTROLS
MANUAL OUTDOOR-AIR DAMPER
PREMIERLINK "lx_CONTROL
OPTIONAL ECONOMISER IV AND ECONOMI$ER2
ECONOMISER IV STANDARD SENSORS
ECONOMISER IV CONTROL MODES
Step 7 -- Adjust Indoor-Fan Speed ................. 25
PRE-START-UP ..................................... 44
START-UP ....................................... 44-47
SERVICE ........................................ 47-49
TROUBLESHOOTING ............................ 49-53
INDEX .............................................. 54
START-UP CHECKLIST .......................... CL-I
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can pet-form basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguisher available for all brazing operations.
Before performing service or maintenance operations on
unit, turn off main power switch to unit and install lockout
tag. Ensure voltage listed on unit data pkite agrees with
electrical supply provided for the unit. Electrical shock
could cause personal injury.
INSTALLATION
Unit is shipped in the vegical configuration. To conveg to
hotizont_flconfiguration, remove side duct opening covers. Us-
ing the same screws, install covers on vertical duct openings
with the insulation-side down. Seals around duct openings
must be tight.
Step 1 -- Provide Unit Support
ROOF CURB -- Assemble and install the accessory roof curb
in accordance with instructions shipped with the curb. See
Fig. 1. Install insulation, cant strips, roofing felt, and counter
flashing as shown. Ductwork must be attached to curb. If
electric or control power will be routed through the basepan,
use the proper accessory kit listed in Fig. 1, available fi'om your
local distributor Attach the accessory thru-the-bottom service
connections to the basepan in accordance with the accessory
installation instructions. Connections must be installed before
the unit is set on the roof curb.
IMPORTANT: The gasketing of the unit to the roof curb is [
critical for a water-tight se_d. Install gasket supplied with
I
the roof curb as shown in Fig. 1. hnproperly applied gasket
can also result in air leaks and poor unit performance.
The roof curb should be level. Unit leveling tolerances ate
shown in Fig. 2. This is necesstuy for the unit drain to function
properly. Refer to Accessory Roof Curb Installation Instruc-
tions for additional information as tequired.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500019-01 Printed in U,S.A. Form 50TFQ-9SI Pg 1 9-05 Replaces: 50TFQ-7SI
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1 2 ... 55

Summary of Contents

Page 1 - Service Instructions

50TFQ008-012Single-Package RooftopHeat Pump UnitsInstallation, Start-Up andService InstructionsCONTENTSPageSAFETY CONSIDERATIONS ...

Page 2 - ,,,,) -11

Table 3B -- Electrical Data (Units With Electrical Convenience Outlet)50TFQUNIT SIZEO08(71_Tons)009(81_Tons)NOMINALV-PH-Hz208/230-3-60460-3-60575-3-60

Page 3 - \ VENT I II tl

58TFQUNIT SIZE012(10 Tons)NOMINALV-PH-Hz208/230-3-60460-3=60575-3=80Table 3B -- Electrical Data (Units With Electrical Convenience Outlet) (cont)VOLTA

Page 4 - "DETA I L A"

FIELD CONTROL WIRING -- Install a CmTier-approvedaccessory thennostat assembly according to the installationinstructions included with the accessory.

Page 5 - Table 1 -- Physical Data

Table 4 -- Heat Anticipator SettingsUNIT50TFQ208/230ConfigurationHeater 2-StagekW* 1-Stage Stage 1 Stage 210.4, 16.0 0.3 NA NA24.8, 32.0 0.6 0.3 0.342

Page 6 - I CONDENSATE I I

HOOD TOP SCREWS(HIDDEN) x,_SCREWS(SCREEN HOLDERS)HOOD SIDES AND TOP-ASSEMBLEDHOODSIDEFig. 12 -- Outdoor-Air Hood DetailsSCREWHOLES(TOP)HOODHOODSCREENL

Page 7 - 460-3-60

Table 5 -- PremierLink TM Sensor UsageOUTDOOR AIR RETURN AIR OUTDOOR AIR RETURN AIRAPPLICATION TEMPERATURE SENSOR TEMPERATURE SENSOR ENTHALPY SENSOR E

Page 8 - 575-3-60

PREMIERLINKCONTROLO©HINGEDDOORPANELPREMIERLINKCOVER[ }Fig. 15B -- PremierLink TM Controller (Installed)PNKVlOYEL,_BLU-- BLK• REDBLUYELWHTEconomi$er24

Page 9 - 49.6 50tt

Enthalpy Sensors and Control -- The enthalpy control(HH57AC077) is supplied as a field-inst_flled accessory to beused with the economizer damper contr

Page 10

OPTIONAL ECONOMI$ER IV AND ECONOMI$ER2 --See Fig. 19 for EconoMiSer IV component locations. SeeFig. 20 for EconoMiSer2 component locations.NOTE: These

Page 11

6. Insert the hood divider between the hood sides. SeeFig. 24 and 25. Secure hood divider with 2 screws oneach hood side. The hood divider is also use

Page 12 - CMPSAFE--"

:ONNECTOR PKG. ACC. B CCRBTMPWROO1A01 2' B 7/16" l' 10 15/15"CRBTMPWROO2AO1 [827] [583]CRBTMPWROO3AO1CRBTMPWROO4A01O ALT DRAIN HOL

Page 13 - Fig. 10- Defrost Board

NOTE1NOTE3J50HJ540573ACTUATORASSEMBLYRUN/DIRECT DRIVEACTUATORf500 OHM _J<>lRESISTOR?II.o_l_I+o-- I ...IIOPTIONAL CO2SENSOR 4 - 20 mAOUTPUTBLACK

Page 14 - Damper with Hood Attached

ECONOMI$ER IV STANDARD SENSORSOutdoor Air Temperature (OAT) Sensor -- The outdoor airtemperature sensor (HH57AC074) is a 10 to 20 mA deviceused to mea

Page 15 - TM Sensor Usage

EXHAUSTFAN SET POINTLED LIGHTSWHEN EXHAUSTCONTACT IS MADEMINIMUM DAMPERPOSITION SETTINGMAXIMUM DAMPER--_DEMAND CONTROLVENTILATION SET POINTLED LIGHTS

Page 16 - PWR -- Power

CONTROL CONTROL POINTCURVE APPROX °F (°C)AT 50% RHA 73123)B 70 (21)C 67 (19)D 63 (17)35(2)85 90 95 100 105 110(29) (32) (35) (38) (41) (43)iiiiiiiiiii

Page 17 - SRI-h+13

Exhaust Set Point Adjustment -- The exhaust set point willdetermine when the exhaust fan runs based on dalnper position(if accessory power exhaust is

Page 18 - / {{'

CO2sensortotheactuatorwhentheCO2concentrationinthespaceisat1100ppm.TheDCVsetpointmaybeleftat2voltssincethe CO2 sensor voltage will be ignored by theEc

Page 19 - 2 ,{ {

To align the fan and motor pulleys:1. I_)osen tile fan pulley setscrews,2. Slide file fan pulley along file fan shaft.3. Make angular alignment by loo

Page 20

Table 10 -- Fan Rpm at Motor Pulley Settings*UNIT50TFQ 0 16008t 840 815008** 935 910008it 1080 1025009t 935 910009it 1080 1025012t 935 910012"* 1

Page 21 - Resistance Values

Table 12- Fan Performance, 50TFQ008- Vertical Discharge Units; Standard Motor and Drive*AIRFLOW(Cfm)22502300240025002550260027002800290030003100320033

Page 22 - T--Ii/--GROMMET

Table 13- Fan Performance, 50TFQ008- Vertical Discharge Units; Alternate Motor and Drive*AIRFLOW(Cfm)2250230024002500255026002700280029003000310032003

Page 23 - ...•-I

_1 cMUM ALLOWABLEA__J" DIFFERENCE (in.)8 A-B ] B-C A-C0.5 ] 1.0 1.0Fig. 2 -- Unit Leveling TolerancesSLAB MOUNT (Horizontal Units Only) -- Provid

Page 24 - TM = Mixed-Air Temperature

Table 14 -- Fan Performance, 50TFQ008 -- Vertical Discharge Units; High-Static Motor and Drive*AIRFLOW(Cfm)2250230024002500255026002700280029003000310

Page 25

Table 15- Fan Performance, 50TFQ009- Vertical Discharge Units; Standard Motor and Drive*AIRFLOW(Cfm)25502600270028002900300031003200330034003500360037

Page 26 - SINGLE-GROOVE

Table 16 -- Fan Performance, 50TFQ009 -- Vertical Discharge Units; High-Static Motor and Drive*AIRFLOW(Cfm)2550260027002800290030003100320033003400350

Page 27

Table 17- Fan Performance, 50TFQ012- Vertical Discharge Units; Standard Motor and Drive*AIRFLOW(Cfm)3OOO3100320033003400350036003700380039004000410042

Page 28

Table 18 -- Fan Performance, 50TFQ012 -- Vertical Discharge Units; Alternate Motor and Drive*AIRFLOW(Cfm)3OOO31003200330034003500360037003800390040004

Page 29

Table 19 -- Fan Performance, 50TFQ012- Vertical Discharge Units; High-Static Motor and Drive*AIRFLOW(Cfm)3OOO31003200330034003500360037003800390040004

Page 30

Table 20 -- Fan Performance, 50TFQ008 -- Horizontal Discharge Units; Standard Motor and Drive*AIRFLOW(Cfm)22502300240025002550260027002800290030003100

Page 31

Table 21 -- Fan Performance, 50TFQ008 -- Horizontal Discharge Units; Alternate Motor and Drive*AIRFLOW(Cfm)2250230024002500255026002700280029003000310

Page 32

Table 22 -- Fan Performance, 50TFQ008 -- Horizontal Discharge Units; High-Static Motor and Drive*AIRFLOW(Cfm)22502300240025002550260027002800290030003

Page 33

Table 23 -- Fan Performance, 50TFQ009 -- Horizontal Discharge Units; Standard Motor and Drive*AIRFLOW(Cfm)25502600270028002900300031003200330034003500

Page 34

SECURE ALL SEAL STRIPSIN PLACE BEFORE POSITIONINGUNIT ON ROOF CURB AS CLOSE(914-1371) TO DUCT END AS POSSIBLE.36"-54"_ SEE DETAILi//A"D

Page 35

Table 24 -- Fan Performance, 50TFQ009 -- Horizontal Discharge Units; High-Static Motor and Drive*AIRFLOW(Cfm)25502600270028002900300031003200330034003

Page 36

Table 25 -- Fan Performance, 50TFQ012- Horizontal Discharge Units; Standard Motor and Drive*AIRFLOW(Cfm)3OOO310032003300340035003600370038003900400041

Page 37

Table 26 -- Fan Performance, 50TFQ012 -- Horizontal Discharge Units; Alternate Motor and Drive*AIRFLOW(Cfm)3OOO310032003300340035003600370038003900400

Page 38

Table 27 -- Fan Performance, 50TFQ012 -- Horizontal Discharge Units; High-Static Motor and Drive*AIRFLOW(Cfm)3OOO3100320033003400350036003700380039004

Page 39

PRE-START-UPF;filure to observe the following warnings could result inserious personal injuu:1. Follow recognized safety practices and wear protec-tiv

Page 40

Heating -- To start the unit, turn on tile main power supply.Set the thermostat at HEAT position at a setting above roomtemperature, the fan at AUTO p

Page 41

• [f SAT > SASP + 5 and economizer position >80%,economizer will go to minimum position for 3 minutes oruntil SAT > 68 IF.• [f compressor no.

Page 42

HEATING.UNITWITHECONOMISER2,PREMIERLINKrMCONTROLANDAROOMSENSOR--Every 40 secondsthecontrollerwillcalculatetherequiredheatstages(maximumof3)tomaintains

Page 43

FILTERS -- Clean or replace at file start of each heating andcooling season, or more often if operating conditions require it.Replacement filters must

Page 44 - START-UP

,s0" iiiiiiiiiIIIIIIIII68£ 1o0-H-HJPH-H -IIIIIIIIIo_621_ 0 II{111111111111111,2"ss2_o l lllll _I_1_ 1111IIITZ483 I I I I I I I I Io_ _ I ilI

Page 45 - Operating Sequence

Table 1 -- Physical DataUNIT SIZE 50TFQ 008 009 012NOMINAL CAPACITY (tone) 71/2 81/2 10OPERATING WEIGHT (Ib)Unit 940 965 1015EconomizerEconoMi$er IV 7

Page 46 - / I-- TEMPERATURE

5. TurntheDCVsetpointpotentiometerCWuntiltheDCVLEDturnsoff.TheDCVLEDshouldturnoffwhenthepotentiometerisapproximately9v.Theactuatorshoulddrivefullyclos

Page 47

SEE DETAIL "A" AND "B"SIN6LE POINT BOXWIRINg /FORUNITS WITH 230 VOLTNAMEPLATEMCABETWEEN110 AND 151.9 AMPS.IAi_OFC}TRANNOTE5CCAP --

Page 48 - 3'2

Table 28 -- Heating and Cooling TroubleshootingPROBLEMCompressor and Outdoor FanWill Not Start.Compressor Will Not Start ButOutdoor Fan Runs.Compresso

Page 49 - ,s0" iiiiiiiii

Table 29 -- EconoMi$er IV Input/Output LogicDemand ControlVentilation (DCV)Below set(DCV LED Off)Above set(DCV LED On)INPUTSEnthalpy* CompressorOutdoo

Page 50

Access panels 18Barometric flow capacity 20Carrier Comfort Network 14Cha_ing chart, refrigerant 48, 49Clearance 3, 6CO2 sensorConfiguration 25Settings

Page 51

PRELIMINARY INFORMATIONMODEL NO.:DATE:BUILDING LOCATION:START-UP CHECKLIST(Remove and Store in Job File)SERIAL NO.:TECHNICIAN:II. PRE-START-UP (insert

Page 52

STD. UNiT ECONOMIZER IV VERT. ECON IVUNIT WEIGHT WEIGHT W/ P.E. WEIGHT CORNER WEIGHT CA) CORNER WEIGHT CB) CORNER WEIGHT (C) CORNER WEIGHT (D) "N

Page 53

Step 5 -- Make Electrical ConnectionsUnit cabinet must have an uninterrupted, unbroken electri-cal ground to minimize the possibility of personal inju

Page 54 - TM controls 14-16

Table 2 -- Electric Heating Capacities50TFQ UNIT VOLTAGE ACCESSORY ELECTRIC HEATER SINGLE POINT BOXPART NUMBER PACKAGE NO,UNIT SIZE (60 Hz) kW CRHEATE

Page 55 - Tab 5a 15a

Table 3A -- Electrical Data (Units Without Electrical Convenience Outlet) (cont)50TFQUNIT SIZE009(81_Tons)012(10 Tons)NOMINALV-PH-Hz208/230-3-60460-3-

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