Carrier Pro-Dialog CONTROL 4 Specifications

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Summary of Contents

Page 1 - Air-Cooled Liquid Chillers

30RB 162-262 “A”30RB 302-802Air-Cooled Liquid ChillersNominal cooling capacity 163-760 kW50 HzInstallation, operation and maintenance instructionsUnit

Page 2

1015001500X1500220022532297Clearances required for maintenance and air flowClearances recommended for evaporator tube r

Page 3

1130RB 162 182 202 232 262 302 342 372 402 432 462 522 602 672 732 802

Page 4

12                 

Page 5

1330RB 162 182 202 232 262 302 342 372 402 432 462 522Shaft power

Page 6

143.3-204815-10   Entering water temperature at start-up °C 6.8* 40Leaving

Page 7 - Chassis fixing to be kept

15Variable evaporator flow can be used in standard chillers. The flow rate must be higher than the minimum flow given in th

Page 8

16The maximum deviation from the average is 6 V. The greatest percentage deviation is:100 x 6/400 = 1.5 %This is less than the permissible 2% and is t

Page 9 - Without hydronic module

17For the accessory system the following standardised instal-lation methods are used, in accordance with IEC 60364, table 52C:No. 17: suspended aerial

Page 10

188.1.2 - Carrier recommendations on heat exchange fluidsThe water supply must be analysed and appropriate filter-ing, treatment and control devices bu

Page 11 - 

191 Victaulic screen filter2 Expansion tank3 Safety valve4 Available pressure pump5 Pressure tap6

Page 12

2CONTENTS1 - INTRODUCTION ...

Page 13

20All units are equipped with a factory-set flow switch. The unit must be interlocked with the chilled-water pump, if the unit is not

Page 14

21The water circulation pumps of the 30RB units have been sized to allow the hydronic modules to cover all possib

Page 15 - 1 10 100

22Low-pressure pumps1 30RB 162-2622 30RB 302-3423 30RB 372-402-4324 30RB 462-522Pressure supplied, kPaWa

Page 16

23Low-pressure pumpsAvailable static pressure, kPaWater flow rate, l/sHigh-pressure pumpsAvailable static pressu

Page 17

2430RB option 118A 232 262 302 342 372 402 432 462 522 kW 220 249 283 3

Page 18

2530RB 262 302 342 372 402 432

Page 19

26229724572192200636341323596622368225315001500150050011113211.2.1 - 30RB 262 - Total heat reclaim c

Page 20

2711.2.2 - 30RB 302-402 - Total heat reclaim condenser optionSizes 372 and 402Power connectionFor user control connection

Page 21

2811.2.3 - 30RB 432-522 - Total heat reclaim condenser optionPower connectionFor user control connection1 Cont

Page 22

29Dead bandCondenser water temperatureCycling timeHR stoppedHR operatingHR setpointHR=HeatreclaimmodeThis cycling will lead to a water temperature

Page 23 - High-pressure pumps

3The cover photograph is for illustrative purposes only and is not part of any offer for sale or contract.11 - TOTAL HEAT RECLAIM (OPTION 50) ...

Page 24

30        

Page 25

3122005001500121311211113500150022531500OO1500220022531068241024572297Clearances required for maintenance and air flow123

Page 26

3211315002200519519185740225315002297106811X10681500∅ 2"Z519519185740∅ 2"150015001132253150011122YY220030RB 302-522Unit without hydronic mod

Page 27

333111X1500∅ 2"15001500220022532297Y12519519186951923121425130RB 602-80230RB X Y602-672 5992 1200732-802 7186 1869Control power user connec

Page 28

341226655447788^%&)qqqwweorttt9!@!@$#WupQEyR33The 30RB units with t

Page 29

351101000,1 1 10123412.3.1 - InstallationThe water supply of each desuperheater is arranged in parallel.The water connections on the desuperheater wat

Page 30

3612.3.3 - Control configuration with the desuperheater optionThis configuration allows the user to enter a setpoint that is relative to the minimum con

Page 31

370,500,600,700,800,901,001,101,201,301,401,500 50 100 150 200This opt

Page 32

38All fans in the same refrigerant circuit are controlled by a single speed variator and therefore all run at the same speed.Each r

Page 33

3930RB    

Page 34

4Prior to the initial start-up of the 30RB units, the people involved should be thoroughly familiar with these instructions.The 30RB l

Page 35 - 0,1 1 10

4013.3.1 - Duct installation examplesCase 1 For units 30RB 162 with two V-shaped air condensers.  111Fan motor access hatches (pr

Page 36

4113.3.1 - Duct installation examples (continued)Case 2 For units 30RB 182-262 with two V-shaped air condensers. 11111Fan motor access hatches (prov

Page 37

4213.3.1 - Duct installation examples (continued)Case 3For 30RB 302 and 342 units with three V-shaped air condensers, where the middle V-shaped conden

Page 38 - EV21 EV31 EV41

4313.3.1 - Duct installation examples (continued)Case 4For units 30RB 372 and 402 with three V-shaped air condensers, where the middle V-shaped conden

Page 39 - 

44Similarly, the four configuration examples shown above also cover the application on the other 30RB units.IMPORTANT: The unit duct connection must no

Page 40

45This option allows production of brine down to -10°C. The unit is equipped with reinforced evaporator insulation as well as suction

Page 41

46During transport in a closed container the refrigerant charge must be transferred to the condenser. This pr

Page 42

47The EXV is equipped with a stepper motor (2785 to 3690 steps, depending on the model) that is controlled via

Page 43

48              

Page 44

49    UseCondenser with anti-corrosion post-treatment2B Coils with copper tubes and alumini

Page 45

5These products incorporate equipment or components under pressure, manufactured by Carrier or other manu

Page 46

50• Check the unit operating parameters and compare them with previous values,• Keep and maintain a maintenance sheet, attached to each HVAC unit.Al

Page 47

51Level 1• If the condensers are fouled, clean them gently in a vertical direction, using a brush.• Only work on condensers with the fans switched o

Page 48 - 

52Preliminary informationJob name: ...

Page 49 - 

53Unit start-up Chilled water pump starter has been properly interlocked with the chiller Oil level is correct Unit has been leak checked (including fi

Page 50

54Carry out the QUICK TEST function (see 30RB/RQ Pro-Dialog Plus Control manual):Check and log on to the user menu configurationLoad sequence selection

Page 51

Order No: 13439-76, 09.2008 - Supersedes order No: 13439-76, 01.2008. Manufacturer: Carrier SCS, Montluel, France.Manufacturer reserves the right to

Page 52

6Comply with the regulations and recommendations in unit and HVAC installation safety standards, such as: EN 378, ISO 5149, etc.Do not use oxygen to p

Page 53

7• there is adequate space above the unit for air flow and to ensure access to the components (see dimensional drawings).• the number of support poin

Page 54

8For the heat reclaim condenser option, please refer to the relevant chapter.3.1 - 30RB 162-262With hydronic moduleWithout h

Page 55

9229715002200225315002200225315001500YX15001500Y3.2 - 30RB 302-522With hydronic moduleWithout hydronic modulePower connectionFor user control connecti

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