Carrier AQUAZONE 50PEC09-18 Instruction Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500075-01 Printed in U.S.A. Form 50PEC-C1SI Pg 1 9-10 Replaces: New
Installation, Start-Up and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 17
STORAGE
UNIT PROTECTION
Step 3 — Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Step 4 — Wire Electrical Connections . . . . . . . . . . 17
SUPPLY VOLTAGE
EXTERNAL LOOP POWER CONNECTION
220-V OPERATION
Step 5 — Wire Low Voltage Connections . . . . . . . 25
WATER FREEZE PROTECTION
ACCESSORY CONNECTIONS
WATER SOLENOID VALVES
OPTIONAL WALL-MOUNTED THERMOSTAT
OPTIONAL PREMIERLINK™ CONTROLLER
Step 6 — Install Supply and Return Piping. . . . . . 26
SUPPLY AND RETURN HOSES
SUPPLY AND RETURN PIPING
Step 7 — Install Condensate Piping . . . . . . . . . . . . 26
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-29
System Cleaning and Flushing . . . . . . . . . . . . . . . . 27
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .29,30
Complete C Control Jumper Settings. . . . . . . . . . . 29
Complete C Control DIP Switches. . . . . . . . . . . . . . 29
Deluxe D Control Jumper Settings . . . . . . . . . . . . . 29
Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 29
Deluxe D Control Accessory
Relay Configurations . . . . . . . . . . . . . . . . . . . . . . . 30
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-32
Operating Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Unit Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Flow Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . 32
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems . . . . . . . . . . . . . . . 32
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32,33
Power Up Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Units with Aquazone Complete C Control. . . . . . . 32
Units with Aquazone Deluxe D Control . . . . . . . . . 32
COMPLETE C AND DELUXE D BOARD
SYSTEM TEST. . . . . . . . . . . . . . . . . . . . . . . . . . . .33,34
Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Aquazone Deluxe D Control LED Indicators. . . . . 33
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-36
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
System Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Water Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Page
Refrigerant System . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Condensate Pans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Blower Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Safety Control Reset. . . . . . . . . . . . . . . . . . . . . . . . . . 35
Checking System Charge
. . . . . . . . . . . . . . . . . . . . . 36
Refrigerant Charging . . . . . . . . . . . . . . . . . . . . . . . . . 36
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . 36
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . .36-38
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Control Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
START-UP CHECKLIST. . . . . . . . . . . . . . . . . CL-1, CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install,
repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, mainte-
nance, or use can cause explosion, fire, electrical shock or other
conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accesso-
ries when modifying this product. Refer to the individual
instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and applicable electrical codes for special
installation requirements.
Understand the signal words — DANGER, WARNING, and
CAUTION. DANGER identifies the most serious hazards
which will result in severe personal injury or death. WARNING
signifies hazards that could result in personal injury or death.
CAUTION is used to identify unsafe practices, which would re-
sult in minor personal injury or product and property damage.
IMPORTANT: Read the entire instruction manual before
starting installation.
AQUAZONE
50PEC09-18
Water Source Heat Pump Console Unit with
PURON
®
Refrigerant (R-410A)
50 Hz
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1 2 ... 40

Summary of Contents

Page 1 - SAFETY CONSIDERATIONS

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2

10a50-8344Fig. 8 — 50PEC18 Front Return Cabinet Dimensions — Right Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are i

Page 3 - CONDENSATE

11°(89)L.H.(NOTE 2).50 (13)11.50(292).75(19)4.12(105)(Note 2)a50-8345Fig. 9 — 50PEC09-15 Front Return Cabinet Dimensions — Left Hand PipingNOTES:1. Di

Page 4

12a50-8346Fig. 10 — 50PEC18 Front Return Cabinet Dimensions — Left Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are i

Page 5

13Power SupplyBlower DeckBlower Access PanelCompressorAccessPanelControl Box40.98(1041)4.46(113)0.75(19)0.75(19)*20.50(521)11.54(293)*16.66(423)30°0.8

Page 6 - 100 mm for filter access

14NOTES:1. Dimensions shown are in inches. Dimensions in parentheses are in millimeters.2. Optional autoflow valve, motorized water valve and disconne

Page 7

15Fig. 13 — 50PEC18 Chassis Dimensions — Bottom Return*If optional subbase is selected, add 125 mm to dimension.NOTES:1. Dimensions shown are in inche

Page 8

16Fig. 14 — 50PEC18 Chassis Dimensions — Front ReturnNOTES:1. Dimensions shown are in inches. Dimensions in parentheses are in millimeters.2. Optional

Page 9

17 Step 2 — Check Unit — Upon receipt of shipment atthe jobsite, carefully check the shipment against the bill of lad-ing. Make sure all units have

Page 10

18Fig. 17 — 50PEC Unit Manual or Auto Changeover with Complete C Controller WiringComplete C10Complete CLEGENDNOTES:1. Compressor and blower motor the

Page 11

19Fig. 18 — 50PEC Unit with Complete C and LON ControllersComplete CComplete CLEGEND*Optional wiring.NOTES:1. Compressor and blower motor thermally pr

Page 12

2GENERALThe 50PEC water source heat pump console unit is a decen-tralized room terminal designed for field connection to aclosed-circuit piping loop.U

Page 13 - Right Hand Configuration

20Fig. 19 — 50PEC Unit with Deluxe D and LON ControllersDeluxe DDeluxe DAL — Alarm Relay ContactsBM — Blower MotorCAP — CapacitorCB — Circuit BreakerC

Page 14

21Fig. 20 — 50PEC Unit Manual or Auto Changeover and Deluxe D ControllerDeluxe D9Deluxe DAL — Alarm Relay ContactsBM — Blower MotorBR — Blower RelayCA

Page 15

22Fig. 21 — 50PEC Unit Remote-Mounted Thermostat with Complete C Controller WiringComplete CComplete CAL — Alarm Relay ContactsBM — Blower MotorBR — B

Page 16

23Fig. 22 — 50PEC Unit Remote-Mounted Thermostat with Deluxe D Controller WiringDeluxe DDeluxe DAL — Alarm Relay ContactsBR — Blower RelayCAP — Capaci

Page 17 - SHIPPING

24YWOGRCAL1AL2ACRCMP1FANPWRHS1/EXH/RVSPREMIERLINKCRCOMPLETECCONTROLJ4J6J5J8J1PWRSPSALWCMPSAFETTTY1GRCAL1CMP1FANPWRPREMIERLINKDELUXEDCONTROLJ4J8J1PWRCM

Page 18 - Complete C

25Table 2 — Electrical Data — 50PEC UnitsLEGENDMake all final electrical connections with a length of flexi-ble conduit to minimize vibration and soun

Page 19

26 OPTIONAL WALL-MOUNTED THERMOSTAT —The 50PEC water source heat pump units are built with stan-dard internal thermostats in either manual changeover

Page 20 - Deluxe D

27PRE-START-UPSystem Cleaning and Flushing — Cleaning andflushing the unit and system is the single most important step toensure proper start-up and

Page 21

28Table 4 — Air and Water LimitsNOTES:1. Minimum air and water conditions can only be used at nominal flow rates.2. 50PEC units may have up to two val

Page 22

297. System Control: To ensure no catastrophic system fail-ures occur, verify system controls are functioning and thesequencing is correct.8. Freeze P

Page 23

3LEGEND*Dimension reduced by fitting if selected.NOTE: Dimensions shown are in inches. Dimensions in parentheses are in millimeters.EPT — External Pip

Page 24

30Select OFF for set point of 10.0 C or select ON for set point of4.4 C.If switch 8 is set for 10.0 C, then the compressor will beused for heating as

Page 25 - TACO VALVE

31AHRI/ISO/ASHRAE Standard 13256-1 rating test, for initialstart-up in winter.Unit Start-Up1. Turn the thermostat fan position to “ON”. Blower shoulds

Page 26

32Table 10 — Approximate Fluid Volume (L)per 30 M of PipeLEGENDNOTE: Volume of heat exchanger is approximately 3.78 liters.Table 11 — Antifreeze Perce

Page 27

33immediately when the Cooling Stage 1 demand is removed.The control reverts to Standby mode. The RV relay remains onuntil there is a heating demand.

Page 28

34Table 14 — Aquazone™ Deluxe D Control Current LED Status and Alarm Relay OperationsLEGEND NOTES:1. If there is no fault in memory, the Fault LED wil

Page 29

35produce water (or debris) velocities that can erode the heat ex-changer wall and ultimately produce leaks.Proper water treatment can minimize tube f

Page 30

36Checking System Charge — Units are shipped withfull operating charge. If recharging is necessary:1. Insert thermometer bulb in insulating rubber sle

Page 31 - Unit Start-Up

37Table 15 — TroubleshootingLEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONMain Power Problems X X Green Status LED Off Check line voltage circuit

Page 32

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 33

CL-150PEC UNITSTART-UP CHECKLISTCUSTOMER:___________________________ JOB NAME: _______________________________________MODEL NO.:______________________

Page 34

4LEGEND*Dimension reduced by fitting if selected.NOTE: Dimensions shown are in inches. Dimensions in parentheses are in millimeters.EPT — External Pip

Page 35

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 36 - Refrigerant Liquid Line Flow

5NOTES:1. Dimensions are shown in inches. Dimensions in parentheses are in millimeters.2. Access is reduced if optional disconnect box is selected.3.

Page 37 - Table 15 — Troubleshooting

6Fig. 4 — 50PEC18 Bottom Return Cabinet Dimensions — Right Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are in millim

Page 38

7a50-8341Fig. 5 — 50PEC09-15 Bottom Return Cabinet Dimensions — Left Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are

Page 39 - TEMPERATURES

8Fig. 6 — 50PEC18 Bottom Return Cabinet Dimensions — Left Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are in millime

Page 40 - (DEG C)

9a50-8343Fig. 7 — 50PEC09-15 Front Return Cabinet Dimensions — Right Hand PipingNOTES:1. Dimensions are shown in inches. Dimensions in parentheses are

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