Carrier 50TC User Manual

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50TC---*16
Single Package Rooftop
Cooling Only
with Puronr (R---410A) Refrigerant
Size 16
Installation Instructions
NOTE: Read the entire instruction manual before starting
the installation
TABLE OF CONTENTS
SAFETY CONSIDERATIONS 2....................
INSTALLATION 4...............................
Jobsite Survey 4................................
Step 1 -- Plan for Unit Location 4..................
Roof Mount 5...............................
Step 2 -- Plan for Sequence of Unit Installation 5......
Curb--Mount Installation 5.....................
Pad--Mount Installation 5......................
Frame--Mount Installation 5....................
Step 3 -- Inspect Unit 5...........................
Step 4 -- Provide Unit Support 5...................
Roof Curb Mount 5..........................
Slab Mount (Horizontal Units Only) 5...........
Alternate Unit Support
(In Lieu of Curb or Slab Mount) 5..............
Step 5 -- Field Fabricate Ductwork 7................
For Units with Accessory Electric Heaters 7......
Step 6 -- Rig and Place Unit 7.....................
Positioning on Curb 8........................
Step 7 -- Convert to Horizontal & Connect Ductwork 9..
Step 8 -- Install Outside Air Hood 9................
Economizer Hood Removal and Setup
Factory Option 9............................
Two Position Damper Hood Removal and Setup
Factory Option 9............................
Economizer Hood and Two--Position Hood 10.....
Step 9 -- Install External Condensate Trap and Line 11...
Step 10 -- Make Electrical Connections 11...........
Field Power Supply 11........................
All Units 13................................
Units without Factory--Installed Disconnect 13....
Units with Factory--Installed Disconnect 13.......
Convenience Outlets 13.......................
Factory--Option Thru--Base Connections 15.......
Units without Thru--Base Connections 16.........
Field Control Wiring 16.......................
Thermostat 16...............................
Unit without Thru--Base Connection Kit 16.......
Heat Anticipator Settings 17...................
Electric Heaters 17..............................
Single Point Boxes 17..........................
Heater and Supplementary Fuses 17.............
Heater Low--Voltage Control Connections 18......
Humidi--MiZer
R
Control Connections 19..........
Humidi--MiZer -- Space RH Controller 19........
PremierLinkt (Factory Option) 21.................
Supply Air Temperature (SAT) Sensor 24.........
Outdoor Air Temperature (OAT) Sensor 24.......
EconoMi$er2 24.............................
Field Connections 24..........................
Space Sensors 26............................
Connect Thermostat 26.......................
Configure the Unit for Thermostat Mode 26......
Economizer Controls 27........................
Indoor Air Quality (CO
2
sensor) 27.............
Outdoor Air Quality Sensor 27.................
Space Relative Humidity Sensor or
Humidistat Connections 28....................
Smoke Detector/Fire Shutdown (FSD) 29.........
Filter Status Switch 29........................
Supply Fan Status Switch 29...................
Remote Occupied Switch 29...................
Power Exhaust (output) 29.....................
CCN Communication Bus 30..................
RTU Open Control System 31.....................
Supply Air Temperature (SAT) Sensor 34.........
Outdoor Air Temperature (OAT) Sensor 34.......
EconoMi$er2 34.............................
Field Connections 34..........................
Space Temperature (SPT) Sensors 35............
Indoor Air Quality (CO
2
)Sensor 35.............
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Summary of Contents

Page 1 - Installation Instructions

50TC---*16Single Package RooftopCooling Onlywith Puronr (R---410A) RefrigerantSize 16Installation InstructionsNOTE: Read the entire instruction manual

Page 2 - SAFETY CONSIDERATIONS

104. Carefully lift the hood assembly (with metal tray)through the filter access opening and assemble per thesteps outlined in Economizer Hood and Two

Page 3

11Step 9 — Install External Condensate Trap andLineThe unit has one3/4-in. condensate drain connection onthe end of the condensate pan and an alternat

Page 4 - INSTALLATION

12C10012Fig. 19 -- Conduit into Single Point BoxIf the field disconnect is larger than 100A, it must beattached to the unit using accessory CRDISBKT00

Page 5 - Step 4 — Provide Unit Support

13All Units —All field wiring must comply with the NEC and localrequirements.Size wire based on MCA (Minimum Circuit Amps) on theunit informative plat

Page 6 - Fig. 3 -- Roof Curb Details

14ConvenienceOutletGFCIPwd-COFuse SwitchPwd-COTransformerDisconnectAccess PanelC10857Fig. 24 -- Convenience Outlet LocationNon--powered type: This typ

Page 7 - Step 6 — Rig and Place Unit

15ELECTRICAL OPERATION HAZARDFailure to follow this warning could result in personalinjury or death.Using unit--mounted convenience outlets: Units wit

Page 8 - DETAIL “A”

16Field--supplied and field--installed liquidtight conduitconnectors and conduit may be attached to the connectors onthe basepan. Pull correctly rated

Page 9 - Ductwork (when required)

17HEATERMOUNTINGBRACKETHEATERMODULE(LOCATION 2)HEATERMODULE(LOCATION 1)SINGLE POINTBOXMOUNTINGSCREWSINGLEPOINT BOXHEATERCOVERSMANUAL RESETLIMIT SWITCH

Page 10 - Screws for Metal Tray

18Heater Low--Voltage Control Connections —One or two heaters can be installed in the unit. Use thewiring procedure listed below for each heater asdet

Page 11

19Humidi--MiZerRControl ConnectionsHumidi--MiZer – Space RH Controller —NOTE: The Humidi--MiZer is a factory installed option.The Humidi--MiZer dehumi

Page 12 - FIRE HAZARD

2Outdoor Air Quality Sensor 36...Space Relative Humidity Senor or Humidistat 36..Smoke Detector/Fire Shutdown (FSD) 37...Connectin

Page 13 - Units With Disconnect Option

20HUMIDISTATC11208Fig. 37 -- Typical Humidi--MiZerRAdaptive Dehumidification System Humidistat WiringRcRhW1GY2CO/W2/BY1OATRRSSRTNHUMD1D2V+VgX*CGW2W1Y2

Page 14 - NOTICE/AVIS

21PremierLinkt (Factory Option)C08199Fig. 39 -- PremierLink ControllerNOTE: Refer to Form 33CS--67SI for completePremierLink configuration, operating

Page 15 - ASSEMBLY

22C11209Fig. 41 -- PremierLink Wiring Schematic50TC--*16

Page 16 - Field Wiring

23C11210Fig. 42 -- PremierLink Wiring Schematic with Humidi--MiZerR50TC--*16

Page 17 - Electric Heaters

24Supply Air Temperature (SAT) Sensor —On FIOP--equipped 50TC--D16 units, the unit is suppliedwith a supply--air temperature (SAT) sensor (33ZCSENSAT)

Page 18

25Table 3 – Space Sensor ModeTB3 TERMINAL FIELD CONNECTION INPUT SIGNAL1 T 5 5 --- S E N / T 5 6 --- S E N Analog (10k thermistor)2 RMTOCC Discrete, 2

Page 19 - Control Connections

26Space Sensors —The PremierLink controller is factory--shipped configured forSpace Sensor Mode. A Carrier T--55 or T--56 space sensormust be used. T-

Page 20 - 50TC--*16

27Economizer ControlsIndoor Air Quality (CO2sensor) —The indoor air quality sensor accessory monitors spacecarbon dioxide (CO2) levels. This informati

Page 21 - PremierLinkt (Factory Option)

28SEN J5-2J5-3COM1311TB3TB3IAQ SensorPL24 VAC C10285Fig. 52 -- Outdoor CO2Sensor ConnectionsSpace Relative Humidity Sensor or HumidistatConnections —S

Page 22

29Smoke Detector/Fire Shutdown (FSD) —This function is available only when PremierLink isconfigured for (Space) Sensor Mode. The unit isfactory--wired

Page 23

3Horizontal Connections / EconomizerVertical Connections / EconomizerC10770Fig. 1 -- Unit Dimensional Drawing – 16 Size Unit50TC--*16

Page 24 - Field Connections

30CCN Communication Bus —The PremierLink controller connects to the bus in a daisychain arrangement. Negative pins on each componentmust be connected

Page 25 - Table 4 – Thermostat Mode

31RTU Open Control SystemThe RTU Open control is factory--mounted in the50TC--D16 unit’s main control box, to the left of the CTB.See Fig. 61. Factory

Page 26 - Cool Warm

32C11211Fig. 62 -- RTU Open System Control Wiring Diagram50TC--*16

Page 27 - Economizer Controls

33C11212Fig. 63 -- RTU--Open System Control Wiring Diagram with Humidi--MiZerR50TC--*16

Page 28 - Io VoVin Gnd

34Table 7 – RTU Open Controller Inputs and OutputsPOINT NAMEBACnet OBJECTNAMETYPE OF I/OCONNECTION PINNUMBER(S)DEDICATED INPUTSSpace Temp / Zone Temp

Page 29

35Space Temperature (SPT) Sensors —There are two types of SPT sensors available from Carrier,resistive input non-communicating (T55, T56, and T59)and

Page 30

36Wiring the Indoor Air Quality Sensor: For each sensor,use two 2--conductor 18 AWG (American Wire Gage)twisted--pair cables (unshielded) to connect t

Page 31 - RTU Open Control System

37Relative Humidity Sensor(Polarized Male Connector)J4-1 or J4-4 + 24 VDC Supply VoltageJ4-2 or J4-5 (-) 4 to 20 mA Current Loop Outputto RTU-OPEN4-20

Page 32

38Communication Wiring -- ProtocolsGeneral —Protocols are the communication languages spoken bycontrol devices. The main purpose of a protocol is toco

Page 33

39Local Access —BACview6Handheld: The BACview6is a keypad/displayinterface used to connect to the RTU Open to access thecontrol information, read sens

Page 34

4C10858Fig. 1 -- Unit Dimensional Drawing – 16 Size Unit (cont.)INSTALLATIONJobsite SurveyComplete the following checks before installation.1. Consult

Page 35

40Table 8 – LEDsThe LEDs on the RTU Open Control Board (see Fig. 60) show the status of certain functions:If this LED is on... Status is...Power RTU O

Page 36

41To wire the return air enthalpy sensor, perform thefollowing:1. Use a 2--conductor, 18 or 20 AWG, twisted pair cableto connect the return air enthal

Page 37 - (Polarized Male Connector)

42Air is introduced to the duct smoke detector sensor’ssensing chamber through a sampling tube that extends intothe HVAC duct and is directed back int

Page 38 - Baud Rate Selections

43Completing Installation of Return Air Smoke Sensor:1. Unscrew the two screws holding the Return AirSensor detector plate. See Fig. 80. Save the scre

Page 39 - Handheld: The BACview

44Table 9 – Unit Wire/Fuse or HACR Breaker Sizing DataUNITN O M . V --- P h --- H zIFM TYPEELEC. HTR PE NO C.O. or UNPWR C.O.CRHEATER***---A00Nom(kW)F

Page 40 - (PNO 33CSENTHSW)

45Table 9 – Unit Wire/Fuse or HACR Breaker Sizing Data (cont)UNITN O M . V --- P h --- H zIFM TYPEELEC. HTR PE w/ PWRD C.O.CRHEATER***A00Nom(kW)FLA FL

Page 41 - Smoke Detectors

46Legend and Notes for Table 9LEGEND:BRKR --- Circuit breakerCO --- Convenience outletDISC --- DisconnectFLA --- Full load ampsIFM --- Indoor fan moto

Page 42 - Smoke Detector Locations

47Step 12 — Install AccessoriesAvailable accessories include:Roof Curb (must be installed before unit)Thru--base connection kit (must be installed bef

Page 43 - Sampling Tube

48Copyright 2011 Ca rrier Co rp. D 7310 W. Morris St. D Indianapolis, IN 46231 Pri nted in U.S.A. Edition Date: 05/11Manufacturer reserves the right t

Page 44

5Roof Mount —Check building codes for weight distributionrequirements. Unit operating weight is shown in Table 1.Table 1 – Operating Weights50TC*D16CO

Page 45

6C10772Fig. 3 -- Roof Curb Details50TC--*16

Page 46 - AC = 226 v

7A-B0.5” (13)B-C1.0” (25)A-C1.0” (25)MAXIMUM ALLOWABLEDIFFERENCE IN. (MM)ABCC10001Fig. 4 -- Unit Leveling TolerancesStep 5 — Field Fabricate DuctworkC

Page 47 - Pre--Start and Start--Up

8DETAIL “A”PLACE ALL SEAL STRIP IN PLACE BEFORE PLACING UNIT ON ROOF CURB.DUCT ENDSEE DETAIL “A”914 - 1371( 36” - 54” )“B”“A”“C”C10774UNITMAX WEIGHTDI

Page 48

9Step 7 — Convert to Horizontal and ConnectDuctwork (when required)Unit is shipped in the vertical duct configuration. Unitwithout factory--installed

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