Carrier 58WAV Instruction Manual Page 1

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58WAV, 58ZAV
Induced-Combustion Furnaces
Service and Maintenance Instructions
For Sizes 045-155, Series 131
NOTE: Read the entire instruction manual before performing any
service or maintenance.
This symbol indicates a change since the last issue.
Index Page
SAFETY CONSIDERATIONS..................................................1-2
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE...........................................................................2
CARE AND MAINTENANCE................................................2-11
Air Filter Arrangement..........................................................2-3
Blower Motor and Wheel......................................................3-4
Cleaning Heat Exchanger......................................................4-5
Electrical Controls and Wiring.................................................6
Troubleshooting...................................................................6-11
Unit Wiring Diagram................................................................8
Service Label ............................................................................9
Troubleshooting Guide......................................................10-11
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1992/ANSI Z223.1-1992. In Canada, refer to the current
edition of the National Standard of Canada CAN/CGA-B149.1-
and .2-M91 Natural Gas and Propane Installation Codes (NSC-
NGPIC). Wear safety glasses and work gloves. Have fire extin-
guisher available during start-up and adjustment procedures and
service calls.
Recognize safety information. This is the safety-alert symbol
.
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Fig. 3—Model 58WAV
Upflow
A94085
Fig. 2—Model 58ZAV
Downflow
A94086
Fig. 1—Model 58ZAV Horizontal
A94087
®
ama
CANADIAN GAS ASSOCIATION
APPROVED
R
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a
PC 101 Catalog No. 535-876 Printed in U.S.A. Form 58W,Z-5SM Pg 1 8-95 Replaces: 58W,Z-4SM
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1 2 3 4 5 6 ... 11 12

Summary of Contents

Page 1 - Induced-Combustion Furnaces

58WAV, 58ZAVInduced-Combustion FurnacesService and Maintenance InstructionsFor Sizes 045-155, Series 131NOTE: Read the entire instruction manual befor

Page 2 - Furnaces (In.)

Is circuit breaker closed? Close door switch and go to start.Is red LED status light on? Is door switch closed?Is red LED status light blinkingrapidl

Page 3

11 NO PREVIOUS FAULT - Faultsare erased after 48 hrs orwhenever power (115V or 24V)is interrupted. Run systemthrough a heating or coolingcycle to

Page 4 - Fig. 7—Model 58ZAV Downflow

SERVICE TRAININGPackaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, includin

Page 5

The ability to properly perform maintenance on this equip-ment requires certain expertise, mechanical skills, tools, andequipment. If you do not posse

Page 6

Never operate unit without a filter or with filter access doorremoved. A failure to follow this warning could result in fire,personal injury, or death

Page 7 - Fig. 11—Control Board

10. Remove bolts holding motor mount to blower housing andslide motor and mount out of housing. Disconnect ground wireattached to blower housing befor

Page 8 - → Fig. 12—Unit Wiring Diagram

8. Clean cells using field-provided small wire brush, steel springcable, reversible electric drill, and vacuum cleaner.a. Assemble wire brush and stee

Page 9 - LED CODE

ELECTRICAL CONTROLS AND WIRINGThere may be more than 1 electrical supply to the unit. Checkaccessories and cooling unit for additional electrical supp

Page 10 - TROUBLESHOOTING GUIDE

→ Fig. 10—Heating and Cooling Application Wiring DiagramA95241115-VOLT FIELD-SUPPLIEDFUSEDDISCONNECT AUXILIARYJ-BOX CONTROLBOX24-VOLTTERMINA

Page 11

→ Fig. 12—Unit Wiring DiagramA95335PCBBLOWER OFF DELAYSELECTION CHART90 SEC135 SEC180 SEC225 SECGVRHI/LORELAYSEC-1SEC-2PL1321654987LEDTEST/TWINBLOWERO

Page 12 - SERVICE TRAINING

→ Fig. 13—Service LabelA95336SERVICE11 NO PREVIOUS CODE - Stored status codes are erased when power (115V or 24V) to control isinterrupted or 48 hours

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