Carrier 50HJQ016 Specifications

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 535-00127 Printed in U.S.A. Form 50HJQ-15SI Pg 1 3-06 Replaces: 50HJQ-8SI
Book 1 4
Tab 5a 5a
Installation, Start-Up
and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS......................1
INSTALLATION ................................ 1-24
Step 1 — Provide Unit Support ...................1
ROOF CURB
ALTERNATE UNIT SUPPORT
Step 2 — Rig and Place Unit .....................1
POSITIONING
ROOF MOUNT
Step 3 — Field Fabricate Ductwork...............3
Step 4 — Make Unit Duct Connections ...........7
Step 5 — Trap Condensate Drain.................7
Step 6 — Make Electrical Connections ...........7
FIELD POWER SUPPLY
FIELD CONTROL WIRING
OPTIONAL NON-FUSED DISCONNECT
OPTIONAL CONVENIENCE OUTLET
Step 7 — Make Outdoor-Air Inlet Adjustments ..10
MANUAL OUTDOOR-AIR DAMPER
Step 8 — Install Outdoor-Air Hood ..............10
Step 9 — Install All Accessories.................10
MOTORMASTER® I CONTROL INSTALLATION
Step 10 — Adjust Factory-Installed Options.....12
PREMIERLINK™ CONTROL
ENTHALPY SWITCH/RECEIVER
OUTDOOR ENTHALPY CONTROL
DIFFERENTIAL ENTHALPY CONTROL
ENTHALPY SENSORS AND CONTROL
OPTIONAL ECONOMI$ERIV AND ECONOMI$ER2
ECONOMI$ERIV STANDARD SENSORS
ECONOMI$ERIV CONTROL MODES
Step 11 — Set Defrost Cycle ....................24
START-UP .................................... 24-31
SERVICE ..................................... 31-37
TROUBLESHOOTING......................... 38-43
INDEX...........................................44
START-UP CHECKLIST ........................CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguisher available for all brazing operations.
INSTALLATION
Step 1 — Provide Unit Support
ROOF CURB Assemble and install accessory roof curb in
accordance with instructions shipped with the curb. Accessory
roof curb and information required to field fabricate a roof curb
are shown in Fig. 1 and 2. Install insulation, cant strips, roofing,
and counter flashing as shown. Ductwork can be secured to
roof curb before unit is set in place. Horizontal adapter installa-
tion is shown in Fig. 2.
Curb should be level. This is necessary to permit unit drain
to function properly. Unit leveling tolerances is ±
1
/
16
in. per
linear ft in any direction. Refer to Accessory Roof Curb Instal-
lation Instructions for additional information as required.
ALTERNATE UNIT SUPPORT — When the curb cannot be
used, support unit with sleepers using unit curb support area. If
sleepers cannot be used, support long sides of unit with a mini-
mum of 3 equally spaced 4-in. x 4-in. pads on each side.
Step 2 — Rig and Place Unit — Inspect unit for trans-
portation damage. File any claim with transportation agency.
Keep unit upright, and do not drop. Use spreader bars over unit
to prevent sling or cable damage. Rollers may be used to move
unit across a roof. Level by using unit frame as a reference;
leveling tolerance is ±
1
/
16
in. per linear ft in any direction.
See Fig. 1 for additional leveling tolerance information. Unit
weight is shown in Table 1.
Four lifting holes are provided in ends of unit base rails as
shown in Fig. 3. Refer to rigging instructions on unit.
Before performing service or maintenance operations on
unit, turn off main power switch to unit. Electrical shock
could cause personal injury.
IMPORTANT: Units have high ambient operating limits. If
limits are exceeded, the unit will automatically lock the
compressor out of operation. Manual reset will be required
to restart the compressor.
IMPORTANT: The gasketing of the unit to the roof curb is
critical for watertight seal. Install gasket supplied with the
roof curb as shown in Fig. 1. Improperly applied gasket can
result in air leaks and poor unit performance.
50HJQ014,016
Single-Package Rooftop
Heat Pump Units
Page view 0
1 2 3 4 5 6 ... 47 48

Summary of Contents

Page 1 - Installation, Start-Up

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2 - Fig. 1 — Roof Curb Details

10Step 7 — Make Outdoor-Air Inlet AdjustmentsMANUAL OUTDOOR-AIR DAMPER — All units (exceptthose equipped with a factory-installed economizer) have ama

Page 3 - DIMENSION A

11Install Motormaster I Controls— Only one Motormaster Icontrol is required per unit. The Motormaster I control must beused in conjunction with the Ac

Page 4 - Table 1 — Physical Data

12Step 10 — Adjust Factory-Installed OptionsPREMIERLINK™ CONTROL — The PremierLink control-ler is available as a special order from the factory and is

Page 5

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Page 6

14Table 4 — PremierLink™ Sensor Usage*PremierLink control requires Supply Air Temperature sensor 33ZCSENSAT and Outdoor Air Temperature sensor HH79NZ0

Page 7

15Fig. 24 — Typical Wiring Schematic — Carrier Rooftop Unit with PremierLink™ Controls*Used with Differential Enthalpy Control only.Fig. 23 — Enthalpy

Page 8 - Table 2 — Electrical Data

16DIFFERENTIAL ENTHALPY CONTROL (Fig. 25) —Differential enthalpy control requires both an enthalpy switch/receiver (33CSENTHSW) and an enthalpy sensor

Page 9

1724 VAC OUTPUT FROM N/C CONTACT WHEN THEOUTDOOR ENTHALPY IS LESS THAN THEINDOOR ENTHALPY(ENABLE ECONOMIZER)24 VAC OUTPUT FROM N/O CONTACT WHEN THEIND

Page 10 - 6T3 4T2 2T1 LOAD

18OPTIONAL ECONOMI$ERIV AND ECONOMI$ER2 —See Fig. 28 and 29 for EconoMi$erIV component locations.See Fig. 30 for EconoMi$er2 component locations.NOTE:

Page 11

19435286711011912PINKBLACKBLUENOTE 1 NOTE 2 RUN500 OHMRESISTOR50HJ540573ACTUATORASSEMBLYREDWHITEECONOMISER2 PLUGDIRECT DRIVEACTUATOROATLEGENDOAT — Out

Page 12

2PKG. NO. REF.CURBHEIGHTDESCRIPTIONCRRFCURB010A00 1′-2″ (305) Standard Curb 14″ HighCRRFCURB011A00 2′-0″ (610)Standard Curb for UnitsRequiring High In

Page 13 - PremierLink

20Low Temperature Compressor Lockout Switch—TheEconoMi$erIV is equipped with an ambient temperature lock-out switch located in the outdoor airstream w

Page 14

21Outdoor Enthalpy Changeover— For enthalpy control, ac-cessory enthalpy sensor (part number HH57AC078) isrequired. Replace the standard outdoor dry b

Page 15

22Minimum Position Control— There is a minimum damperposition potentiometer on the EconoMi$erIV controller. SeeFig. 33. The minimum damper position ma

Page 16

23level increases even though the CO2set point has not beenreached. By the time the CO2level reaches the set point, thedamper will be at maximum venti

Page 17 - C7400A1004

24Step 11 — Set Defrost Cycle — The defrost timer isfactory set at 30 minutes. The timer may be field-adjusted to50 or 90 minutes by moving the wire f

Page 18 - ECONOMI$ER2

25Table 11A — Fan Performance Data, 50HJQ014; 208/230, 460 V Units LEGENDNOTES:1. Boldface indicates field-supplied drive require

Page 19 - Fig. 31 — EconoMi$erIV Wiring

26Table 11B — Fan Performance Data, 50HJQ014; 575 V Units LEGENDNOTES:1. Boldface indicates field-supplied drive required.2. ind

Page 20

27Table 12 — Fan Performance Data, 50HJQ016 Units LEGENDNOTES:1. Boldface indicates field-supplied drive required.2. indicates f

Page 21 - HIGH LIMIT

28Table 14 — Fan Rpm at Motor Pulley Settings* (Factory-Supplied Drives)*Approximate fan rpm shown.†Due to belt and pulley size, pulley cannot be set

Page 22 - CO SENSOR MAX RANGE SETTING

29Operating SequenceCOOLING, UNITS WITHOUT ECONOMIZER — Whenthermostat calls for cooling, terminals G and Y1 are energized.The indoor-fan contactor (I

Page 23

3POSITIONING — Provide clearance around and above unitfor airflow, safety, and service access (Fig. 4 and 5).Do not install unit in an indoor location

Page 24 - START-UP

30If field-installed accessory CO2sensors are connected to thePremierLink™ control, a PID-controlled demand ventilationstrategy will begin to operate.

Page 25

31Staging should be as follows:If Heating PID STAGES=2• HEAT STAGES=1 (75% capacity) will energize HS1• HEAT STAGES=2 (100% capacity) will energize HS

Page 26

32To align fan and motor pulleys:1. Loosen fan pulley setscrews.2. Slide fan pulley along fan shaft.3. Make angular alignment by loosening motor fromm

Page 27

334. Using jacking bolt under motor base, raise motor to top ofslide and remove belt. Secure motor in this position bytightening the nuts on the carri

Page 28 - Table 16 — Glycol Coil Data*

34TO USE COOLING CHARGING CHART — Take outdoorambient temperature and read the suction pressure gage. Referto appropriate chart to determine correct s

Page 29 - Operating Sequence

35Fig. 51 — Typical Wiring Diagram (50HJQ016, 208/230-3-60 V Shown)

Page 30

36Fig. 52 — Typical Component Arrangement (50HJQ016, 208/230-3-60 V Shown)

Page 31 - THERMOSTAT

37HTR — HeaterIAQ — Indoor Air Quality SensorIFC — Indoor Fan ContactorIFCB — Indoor Fan Circuit BreakerIFM — Indoor Fan MotorIP — Internal ProtectorL

Page 32 - Indoor Fan, 50HJQ016 Units

38TROUBLESHOOTINGUnit Troubleshooting —Refer to Tables 18 and 19,Fig. 53-55 for assistance when troubleshooting the 50HJQunits.EconoMi$erIV Troublesho

Page 33

39Table 18 — Check Valve FunctionsTable 19 — EconoMi$erIV Input/Output Logic*For single enthalpy control, the module compares outdoorenthalpy to the A

Page 34

4Table 1 — Physical Data LEGEND*Indoor coil fin material/outdoor coil fin material.†Weight of 14 in. roof curb.**Pulley cannot be run at 0 or

Page 35

40→ — Refrigerant Flow Direction∆ — Check Valve Flow DirectionX—Fixed OrificeCHECKVALVE*COOLING HEATINGABCDEFClosedOpenClosedOpenClosedOpenOpenClosedO

Page 36

41Fig. 54 — Troubleshooting Chart, Heating CycleODT — Outdoor Temperature

Page 37

42Fig. 55 — Troubleshooting Chart, Cooling Cycle

Page 38 - Unit Troubleshooting —

43Fig. 56 — EconoMi$erIV Functional View

Page 39

44INDEXAir quantity limits 24Carrier Comfort Network 12Changeover set points 20Charging chart, refrigerant 33Clearance 5, 6CO2sensorConfiguration 23Se

Page 40

45SERVICE TRAININGPackaged Service Training programs are an excellent way to increase your knowledge of the equipmentdiscussed in this manual, includi

Page 41 - ODT — Outdoor Temperature

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 43

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 44

5Fig. 4 — Base Unit Dimensions — 50HJQ014NOTES:1. Refer to print for roof curb accessory dimensions.2. Dimensions in ( ) are in millimeters.3. Cente

Page 45 - SERVICE TRAINING

6Fig. 5 — Base Unit Dimensions — 50HJQ016NOTES:1. Refer to print for roof curb accessory dimensions.2. Dimensions in ( ) are in millimeters.3. Cente

Page 46 - Tab 5a 5a

7Step 4 — Make Unit Duct Connections — Unit isshipped for through-the-bottom duct connections. Ductworkopenings are shown in Fig. 6. Field-fabricated

Page 47

8Table 2 — Electrical Data LEGEND*Heater capacity (kW) is based on heater voltage of 208 v, 240 v,480 v, and 600 v.

Page 48 - II. START-UP

9FIELD CONTROL WIRING — Install a Carrier-approvedaccessory thermostat assembly according to the installationinstructions included with the accessory.

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