Carrier AQUAZONE 50RTP03-20 Instruction Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500070-01 Printed in U.S.A. Form 50RTP-1SI Pg 1 7-10 Replaces: New
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
STORAGE
•PROTECTION
•INSPECT UNIT
Step 3 — Locate Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Step 4 — Mount the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step 5 — Install Condensate Drain . . . . . . . . . . . . . . . 8
Step 6 — Make Piping Connections . . . . . . . . . . . . . . 8
WATER LOOP APPLICATIONS
GROUND-WATER APPLICATIONS
GROUND-LOOP APPLICATIONS
Step 7 — Connect Electrical Wiring . . . . . . . . . . . . . . 9
SUPPLY VOLTAGE
208-VOLT OPERATION
BLOWER SELECTION
Step 8 — Connect Low Voltage Wiring . . . . . . . . . . 34
THERMOSTAT CONNECTIONS
WATER FREEZE PROTECTION
AIR COIL FREEZE PROTECTION
ACCESSORY CONNECTIONS
WATER SOLENOID VALVES
PRE-START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .35,36
Complete C Control Jumper Settings. . . . . . . . . . . 35
Complete C Control DIP Switches. . . . . . . . . . . . . . 35
Deluxe D Control Jumper Settings . . . . . . . . . . . . . 35
Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 35
Deluxe D Control Accessory Relay
Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Water Valve (Slow Opening) . . . . . . . . . . . . . . . . . . . 36
Outside-Air Damper (OAD) . . . . . . . . . . . . . . . . . . . . 36
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-40
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . 37
Unit Start-Up Cooling Mode . . . . . . . . . . . . . . . . . . . . . 37
Unit Start-Up Heating Mode . . . . . . . . . . . . . . . . . . . . . 37
Unit Start-Up with WHSP Open Controls . . . . . . . . 38
Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
System Claening and Flushing . . . . . . . . . . . . . . . . . . 39
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . 40
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems . . . . . . . . . . . . . . . . 40
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-43
Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Page
Units with Aquazone™ Complete C Control . . . . . 40
Units with Aquazone Deluxe D Control . . . . . . . . . . 40
Units with WSHP Open Protocol . . . . . . . . . . . . . . . . 40
SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Aquazone Deluxe D Control LED Indicators . . . . . 45
WSHP Open Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . 45
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45,46
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Water Coil
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Condensate Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . 45
Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Condensate Drain Cleaning . . . . . . . . . . . . . . . . . . . . . 45
Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 46
Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . 46
Replacing the WSHP Open Controller’s
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 47-49
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Control Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
APPENDIX A — WSHP OPEN SCREEN
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . 50-55
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . CL-1, CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the individ-
ual instructions packaged with the kits or accessories when
installing.
IMPORTANT: Read the entire instruction manual before
starting installation.
AQUAZONE
50RTP03-20
Rooftop Water Source Heat Pumps
with PURON
®
Refrigerant (R-410A)
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1 2 3 4 5 6 ... 59 60

Summary of Contents

Page 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2

10Example: Supply voltage is 460-3-60.AB = 452 voltsBC = 464 voltsAC = 455 voltsDetermine maximum deviation from average voltage:(AB) 457 – 452 = 5 v(

Page 3

11Table 3 — Electrical Data (cont)LEGENDTable 4 — 50RTP03 Blower Performance DataLEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardM

Page 4 - A50-8267.eps

12Table 5 — 50RTP04 Blower Performance DataLEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Motor, D =

Page 5 - A50-8268.eps

13Table 6 — 50RTP05 Blower Performance DataLEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Motor, D =

Page 6 - A50-8269.eps

14Table 7 — 50RTP06 Blower Performance DataLEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Motor, E =

Page 7

15Table 8 — 50RTP08 Blower Performance DataLEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Motor, E =

Page 8

16Table 8 — 50RTP08 Blower Performance Data (cont)LEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Mot

Page 9

17Table 9 — 50RTP10 Blower Performance DataLEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Motor, E =

Page 10

18Table 9 — 50RTP10 Blower Performance Data (cont)LEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Mot

Page 11

19Table 10 — 50RTP12 Blower Performance DataLEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Motor, D

Page 12

2Follow all safety codes. Wear safety glasses and workgloves. Use quenching cloth for brazing operations. Have fireextinguisher available. Read these

Page 13

20Table 11 — 50RTP14 Blower Performance DataLEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Motor, D

Page 14

21Table 11 — 50RTP14 Blower Performance Data (cont)LEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Mo

Page 15

22Table 12 — 50RTP20 Blower Performance DataLEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Motor, D

Page 16

23Table 12 — 50RTP20 Blower Performance Data (cont)LEGENDNOTES:1. A = Standard RPM/Standard Motor, B = Low RPM/StandardMotor, C = High RPM/Standard Mo

Page 17

24 Complete CBC — Blower ContactorCB — Circuit BreakerCC — Compressor ContactorCO — Sensor, Condensate OverflowECR — Enthalpy Control RelayFP1 — Senso

Page 18

25Complete C 1Complete C 2Fig. 7 — 50RTP08-20 Units — Typical Control Wiring with Complete C Controls and Optional EconomizerSee legend and notes on p

Page 19

26Complete CComplete CComplete C 2Complete C 1Complete C 1Complete C 2Fig. 8 — Typical Control Wiring with Complete C and LON Controller50RTP03-06 UNI

Page 20

27Deluxe DBC — Blower ContactorCB — Circuit BreakerCC — Compressor ContactorCO — Sensor, Condensate OverflowECR — Enthalpy Control RelayFP1 — Sensor,

Page 21

28Deluxe DDeluxe DDeluxe DDeluxe DFig. 10 — 50RTP08-20 Units — Typical Control Wiring with Deluxe D Controls and Optional EconomizerSee legend and not

Page 22

29Deluxe DDeluxe DDeluxe D 1 Deluxe D 2Fig. 11 — Typical Control Wiring with Deluxe D and LON ControllerSIZES 03-06SIZES 08-20a50-8558

Page 23

3INSPECT UNIT — To prepare the unit for installation, com-plete the procedures listed below:1. Compare the electrical data on the unit nameplate witho

Page 24 - Complete C

30YWOGRCAL1AL2ACRCMP1FANPWRHS1/EXH/RVSPREMIERLINKCRCOMPLETECCONTROLJ4J6J5J8J1PWRSPSALWCMPSAFETTTY1GRCAL1CMP1FANPWRPREMIERLINKDELUXEDCONTROLJ4J8J1PWRCM

Page 25 - Complete C 2

31WHSP-OPEN10PRIMARYPRIMARYFig. 14 — Units with Complete C and WSHP Open Multiple Protocol ControlsA50-8355LEGENDBM — Blower MotorBR — Blower RelayCO

Page 26

32WSHP-OPENPRIMARYPRIMARYFig. 15 — Units with Deluxe D and WSHP Open Multiple Protocol ControlsA50-8354LEGENDBM — Blower MotorBR — Blower RelayCO — Co

Page 27 - Deluxe D

33012207-1BT485BTLED1DBInstall BT485 where device is located at the end of network segment only.+ 24vac(If not installed, it must be connected to DO-5

Page 28

34Step 8 — Connect Low Voltage WiringTHERMOSTAT CONNECTIONS — The thermostat shouldbe wired directly to the Aquazone™ control board. SeeFig. 17-19.WAT

Page 29 - Deluxe D 1 Deluxe D 2

35PRE-START-UPSystem Checkout — When the installation is completeand the system is cleaned and flushed, follow the SystemCheckout procedure outlined b

Page 30

36from the thermostat. This setting is used with dual stage units(units with 2 compressors and 2 Deluxe D controls) or in mas-ter/slave applications.

Page 31 - WHSP-OPEN

37START-UPUse the procedure outlined below to initiate proper unitstart-up.NOTE: This equipment is designed for indoor installation only.Operating Lim

Page 32 - WSHP-OPEN

38Unit Start-Up with WSHP Open Controls —The WSHP Open is a multi-protocol (default BACnet*) con-troller with extensive features, flexible options and

Page 33 - Fig. 16 — WSHP Open Control

39e. Enter ON/OFF time, then press continue.f. Press OK to apply and save to a particular day ofthe week.g. Continue to add the same or different sche

Page 34 - CompleteC 2

4 NOTES:1. All dimensions are in inches.2. Carrier works continuously to improve its products. As a result, the designand specification of each produc

Page 35

40Table 17 — Antifreeze Percentages by VolumeCooling Tower/Boiler Systems — These systemstypically use a common loop maintained at 60 to 90 F. The us

Page 36

41when the heat pump software is downloaded to the board. Oc-cupancy types are described in the scheduling section below.The following sections descri

Page 37

42After a compressor is staged off, it may be restarted againafter a normal time-guard period of 5 minutes and if thesupply-air temperature has increa

Page 38

43The control has four user adjustable set points: DCV startcontrol set point, DCV maximum control set point, minimumdamper position, and DCV maximum

Page 39

44Table 18 — Complete C Control Current LED Status and Alarm Relay OperationsLEGENDNOTES:1. Slow flash is 1 flash every 2 seconds.2. Fast flash is 2 f

Page 40

45Aquazone™ Deluxe D Control LED Indica-tors — There are 3 LED indicators on the Deluxe D control.See Table 20.STATUS LED — Status LED indicates the c

Page 41

46Clean condensers with an inhibited hydrochloric acid solu-tion. The acid can stain hands and clothing, damage concrete,and, without inhibitor, damag

Page 42

47TROUBLESHOOTINGWhen troubleshooting problems with a WSHP, consider thecuases and solutions in Table 21.Thermistor — A thermistor may be required for

Page 43

48Table 21 — TroubleshootingLEGENDRV — Reversing ValveFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONMain Power Problems X X Green Status LED Off Check

Page 44

49Table 21 — Troubleshooting (cont)LEGENDRV — Reversing ValveFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONOnly Compressor Runs X X Thermostat wiring C

Page 45

5NOTES:1. All dimensions are in inches.2. Carrier works continuously to improve its products. As a result, the designand specification of each product

Page 46

50APPENDIX A — WSHP OPEN SCREEN CONFIGURATIONLEGENDSCREEN NAMEPASSWORD LEVELPOINT NAME EDITABLE RANGE DEFAULT NOTESEquipmentStatusNo Password Required

Page 47 - TROUBLESHOOTING

51APPENDIX A — WSHP OPEN SCREEN CONFIGURATION (cont)LEGENDSCREEN NAMEPASSWORD LEVELPOINT NAME EDITABLE RANGE DEFAULT NOTESUnitMaintenanceNo Password r

Page 48

52APPENDIX A — WSHP OPEN SCREEN CONFIGURATION (cont)LEGENDSCREEN NAMEPASSWORDLEVELPOINT NAME EDITABLE RANGE DEFAULT NOTESConfigurationSet PointsUser/A

Page 49

53APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAMEPASSWORD LEVELPOINT NAME EDITABLE RANGE DEFAULT NOTESConfigurationUnitConfigurati

Page 50

54APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAMEPASSWORD LEVELPOINT NAME EDITABLE RANGE DEFAULT NOTESConfigurationServiceConfigur

Page 51

55APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAMEPASSWORD LEVELPOINT NAME EDITABLE RANGE DEFAULT NOTESConfigurationAlarmConfigurat

Page 54

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 55

CL-150RTPSTART-UP CHECKLISTCUSTOMER:___________________________ JOB NAME: _______________________________________MODEL NO.:___________________________

Page 56

6Fig. 3 — 50RTP14,20 Unit DimensionsNOTES:1. All dimensions are in inches.2. Carrier works continuously to improve its products. As a result, the desi

Page 57

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 58

7Fig. 4 — 50RTP Roof Curb DimensionsROOF CURBDIMENSIONS (in.)ABCEFReturn Air Transition Supply Air TransitionExterior DimensionsGH J K LM N P Q R50RTP

Page 59 - TEMPERATURES

8Step 4 — Mount the Unit — For proper operation,units must be mounted on a roof curb as shown in Fig. 5. Roofcurn dimensional data is shown in Fig. 4.

Page 60 - (Btu/hr)

9Table 2 — Water Quality GuidelinesLEGEND*Heat exchanger materials considered are copper, cupronickel, 304 SS (stainlesssteel), 316 SS, titanium.†Clos

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