Carrier AQUAZONE 50VQP084-300 Instruction Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500080-01 Printed in U.S.A. Form 50VQP-C1SI Pg 1 11-10 Replaces: New
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
STORAGE
•PROTECTION
•INSPECT UNIT
Step 3 — Locate Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 4 — Mount the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 6
DISCHARGE CONFIGURATION CONVERSION
CONTROL BOX/MOTOR ACCESS
CONFIGURATION CONVERSION
Step 5 — Check Duct System . . . . . . . . . . . . . . . . . . . . 9
SO U ND AT TE N U AT I O N
EXISTING DUCT SYSTEM
Step 6 — Install Condensate Drain . . . . . . . . . . . . . . . 9
VENTING
Step 7 — Pipe Connections . . . . . . . . . . . . . . . . . . . . . 10
WATER LOOP APPLICATIONS
GROUND-LOOP APPLICATIONS
GROUND-WATER APPLICATIONS
Step 8 — Wire Field Power Supply . . . . . . . . . . . . . . 11
POWER CONNECTION
SUPPLY VOLTAGE
420-VOLT OPERATION
Step 9 — Wire Field Controls. . . . . . . . . . . . . . . . . . . . 17
THERMOSTAT CONNECTIONS
WATER FREEZE PROTECTION
AIR COIL FREEZE PROTECTION
ACCESSORY CONNECTIONS
WATER SOLENOID VALVES
PRE-START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-32
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Airflow and External Static Pressure . . . . . . . . . . . 18
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .33,34
Complete C Control Jumper Settings. . . . . . . . . . . 33
Complete C Control DIP Switches. . . . . . . . . . . . . . 33
Deluxe D Control Jumper Settings . . . . . . . . . . . . . 33
Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 33
Deluxe D Control Accessory Relay
Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-36
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Start Up System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . 34
Unit Start-Up Cooling Mode . . . . . . . . . . . . . . . . . . . . . 35
Unit Start-Up Heating Mode . . . . . . . . . . . . . . . . . . . . . 35
Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Page
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . 36
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems . . . . . . . . . . . . . . . . 36
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36,37
Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Units with Aquazone Complete C Control . . . . . . . 37
Units with Aquazone Deluxe D Control . . . . . . . . . . 37
COMPLETE C AND DELUXE D BOARD
SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-39
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Aquazone Deluxe D Control LED Indicators . . . . . 39
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39,40
Filters
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Condensate Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . 39
Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Condensate Drain Cleaning . . . . . . . . . . . . . . . . . . . . . 39
Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 40
Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . 40
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 40-43
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Control Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
50VQP START-UP CHECKLIST . . . . . . . . . . . CL-1,CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the individ-
ual instructions packaged with the kits or accessories when
installing.
IMPORTANT: Read the entire instruction manual before
starting installation.
AQUAZONE™
50VQP084-300
Vertical Large Capacity Water Source Heat Pumps
with PURON
®
Refrigerant (R-410A)
50 Hz
Page view 0
1 2 3 4 5 6 ... 47 48

Summary of Contents

Page 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2

10Each unit must be installed with its own individual trap,vent and means to flush or blow out the condensate drain line.Do not install units with a c

Page 3

11• Boiler drains and other valves should be connected usinga “T” connector to allow acid flushing for the heatexchanger.• Do not overtighten connecti

Page 4

12Table 2 — Water Quality GuidelinesLEGEND*Heat exchanger materials considered are copper, cupronickel, 304 SS (stain-less steel), 316 SS, titanium.†C

Page 5

13Fig. 27 — 50VQP084-168 Unit with Complete C Control (Typical)a50-8438NOTES:1. Compressor and blower motor thermally protected internally.2. All wiri

Page 6 - AIR HANDLER

14NOTES:1. Compressor and blower motor thermally protected internally.2. All wiring to the unit must comply with NEC (National Electrical Code) and lo

Page 7 - BLOWER GLIDES

15YWOGRCAL1AL2ACRCMP1FANPWRHS1/EXH/RVSPREMIERLINKCRCOMPLETECCONTROLJ4J6J5J8J1PWRSPSALWCMPSAFETTTY1GRCAL1CMP1FANPWRPREMIERLINKDELUXEDCONTROLJ4J8J1PWRCM

Page 8

16Table 3 — 50VQP Unit Electrical Data — Standard UnitLEGEND NOTES:1. HACR circuit breaker in U.S.A. only.2. All fuses Class RK-5.Table 4 — 50VQP Unit

Page 9 - CONTROL BOX

17Step 9 — Field Control WiringTHERMOSTAT CONNECTIONS — The thermostat shouldbe wired directly to the Aquazone™ control board. SeeFig. 27-31.WATER FRE

Page 10 - Min 1.5"

189. Condensate line is open and correctly pitched.10. Transformer switched to lower voltage tap if necessary.11. Blower rotates freely — shipping sup

Page 11

19Table 5 — 50VQP084 Blower Performance DataLEGEND NOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open.Other spee

Page 12

2Follow all safety codes. Wear safety glasses and workgloves. Use quenching cloth for brazing operations. Have fireextinguisher available. Read these

Page 13 - Complete C

20Table 6 — 50VQP096 Blower Performance DataLEGEND NOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open. Otherspee

Page 14 - Deluxe D

21Table 6 — 50VQP096 Blower Performance Data (cont)LEGEND NOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open. Ot

Page 15

22Table 7 — 50VQP120 Blower Performance DataLEGEND NOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open.Other spee

Page 16

23Table 7 — 50VQP120 Blower Performance Data (cont)LEGEND NOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open.Oth

Page 17 - TACO VALVE

24Table 8 — 50VQP150 Blower Performance DataLEGEND NOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open.Other spee

Page 18

25Table 8 — 50VQP150 Blower Performance Data (cont)LEGEND NOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open.Oth

Page 19

26Table 9 — 50VQP168 Blower Performance DataLEGEND NOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open.Other spee

Page 20 - Rpm/Standard Motor

27Table 10 — 50VQP192 Blower Performance DataLEGEND NOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open. Otherspe

Page 21

28Table 10 — 50VQP192 Blower Performance Data (cont)LEGEND NOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open. O

Page 22

29Table 11 — 50VQP240 Blower Performance DataLEGENDNOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open. Otherspee

Page 23

3Table 1 — 50VQP Unit Physical Data LEGENDNOTES:1. All units have grommet and spring compressor mountings, and2.2 cm and 3.5 cm electrical k

Page 24

30Table 11 — 50VQP240 Blower Performance Data (cont)LEGENDNOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open. Ot

Page 25

31Table 12 — 50VQP300 Blower Performance DataLEGENDNOTES:1. Unit is factory shipped with standard static sheave and drive at 2.5 turns open. Otherspee

Page 26

32Table 12 — 50VQP300 Blower Performance Data (cont) LEGENDNOTES:1. Unit is factory shipped with standard static sheave and driv

Page 27

33FIELD SELECTABLE INPUTSJumpers and DIP (dual in-line package) switches on thecontrol board are used to customize unit operation and can beconfigured

Page 28

34Auto Dehumidification Mode or High Fan Mode — Switch 7provides selection of auto dehumidification fan mode or highfan mode. In auto dehumidification

Page 29

35Table 15 — 50VQP Unit Operating Limits LEGEND*Requires optional insulation package when operating below thedew point.†With antifreeze, optional

Page 30

36Table 17 — Coaxial Water Pressure DropNOTE: If air is purged from the system while using a250 mm PVC flush tank, only a 25 to 50 mm level drop willb

Page 31

37Units with Aquazone™ Complete C ControlSTANDBY — Y and W terminals are not active in Standbymode, however the O and G terminals may be active, de-pe

Page 32

38Table 20 — Complete C Control Current LED Status and Alarm Relay OperationsLEGENDNOTES:1. Slow flash is 1 flash every 2 seconds.2. Fast flash is 2 f

Page 33

39Retry Mode — In Retry mode, the status LED will start toflash slowly to signal that the control is trying to recover froman input fault. The control

Page 34

4Fig. 2 — 50VQP084-150 Unit DimensionsCONNECTIONS 50VQP084-120 50VQP150Water Inlet (See Note 7) 11/2 in. FPT 2 in. FPTWater Outlet (See Note 7) 11/2 i

Page 35 - Unit Start-Up Cooling Mode

40Drain condenser and flush with clean water. Follow acidmanufacturer’s instructions.Checking System Charge — Units are shipped withfull operating cha

Page 36

41a50-8163LEGENDFig. 39 — FP1 and FP2 Thermistor LocationCOAX — Coaxial Heat ExchangerAirflowRefrigerant Liquid Line FlowSUCTIO N COMPRESSOR DISCHARGE

Page 37 - SYSTEM TEST

42Table 23 — TroubleshootingLEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONMain Power Problems X X Green Status LED Off Check line voltage circuit

Page 38

43Table 23 — Troubleshooting (cont)LEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONOnly Compressor Runs X X Thermostat wiring Check G wiring at hea

Page 41 - Refrigerant Liquid Line Flow

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 42

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 43

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 44

5Fig. 3 — 50VQP168-300 Unit DimensionsCONNECTIONS 50VQP168-240 50VQP300Water Inlet (See Note 7) 2 in. FPT 21/2 in. FPTWater Outlet (See Note 7) 2 in.

Page 45

6PROTECTION — Once the units are properly positioned onthe jobsite, they must be covered with either a shipping carton,vinyl film, or an equivalent pr

Page 46

74. Remove 4 bolts and take blower glides out. See Fig. 7.5. Attach blower glides to blower bottom load brackets asshown in Fig. 8. Use bottom set of

Page 47 - TEMPERATURES

812. Reattach blockoff air handler as shown in Fig. 15.13. Put 3 panels back onto unit. See Fig. 16.Sound minimization is achieved by enclosing the un

Page 48 - (DEG C)

94. Loosen belt tension and take belt off. See Fig. 20.5. Remove bolt-belt adjustment assembly. See Fig. 20.6. Move bolt-belt adjustment assembly to o

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