Carrier 58SX040-IBC User Manual download pdf

HEATING A COOLING

58SX040-IBC

(Only)

Deluxe Gas-Fired Condensing Furnaces

Application Data

Installation Guidelines—Procedures

INTRODUCTION

Portions of the following instructions have been adopted in

part from the current edition of the National Fuel Gas Code

NFPA No. 54, TIA-54-1984-1/ANSI Z223.1-1984, Z223.1a-

1987 and American Gas Association. For further details,

consult this pubhcation, or the current edition available

from National Fire Protection Association, Inc., Battery-

march Park, Quincy, MA 02269, or American Gas Associa

tion, 1515 Wilson Boulevard, Arhngton, VA 22209.

These instructions cover minimum requirements and con

form to existing national standards and safety codes. In

some instances, these instructions exceed certain local

codes and ordinances, especially those that may not have

kept pace with changing residential construction practices.

Carrier requires these standard procedures as a minimum

for a safe installation.

Refer also to regulations of the local gas supplier as well as

to local building, heating, plumbing, or other codes in effect

in area in which installation is made.

A CAUTION

Application of this furnace should be indoors with spe

cial attention given to vent sizing and material, gas

input rate, air temperature rise, and unit sizing.

Improper installation or misapphcation of the furnace

can require excessive servicing or cause premature com

ponent failure.

This furnace is designed for a minimum continuous return

edr temperature of 60 degrees F DB or an intermittent oper

ation down to 55 degrees F DB such as when used with a

thermostat night setback.

A WARNING

Never store anything on, or in contact with, the fur

nace, such as:

Spray or aerosol cans, rags, brooms, dust mops, vac

uum cleaners, or other cleaning tools.

Soap powders, bleaches, waxes or other cleaning com

pounds, plastic or plastic containers, gasoline, kerosene,

cigarette lighter fluid, dry-cleaning fluids, or other vola

tile fluids.

Paint thinners and other painting compounds, paper

bags or other paper products.

A failure to adhere to this warning can cause corrosion

of the heat exchanger and vent system, fire, personal

injury, or death.

CONTENTS

Page

INSPECTION........................................................................ 1

FURNACE LOCATION..........................................................1

GAS PIPING

.......................................................................

1,2

COMBUSTION-AIR AND VENT PIPING

............................

2-5

CONDENSATE DRAIN ........................................................ 5

ELECTRICAL CONNECTIONS

............................................

START-UP, ADJUSTMENT, AND

SAFETY CHECK

................................................................

5-7

INSPECTION

Available power supply must meet specifications on furnace

rating plate and on all motors in the equipment.

Check the available gas supply to see that it conforms to

the gas specification on the A.G.A. rating plate.

FURNACE LOCATION

Locate the furnace as near the center of the air distribution

system as possible.

This furnace may be located in a confined space without

special provisions for dilution or ventilation air.

Provide ample space for servicing and cleaning. Always

comply with the minimum fire protection clearances shown

on the unit rating plate. This furnace must NOT be installed

directly on carpeting, tüe, or any combustible material other

than wood flooring.

A CAUTION

Do not install furnace in unconditioned space that could

experience temperatures of 32 F or lower.

NOTE: For proper furnace operation, the furnace must be

installed within 1/2 in. of level.

When furnace supply ducts dehver air to areas outside the

space containing the furnace, return air ducts must also be

sealed to furnace casing and must terminate outside the

space containing the furnace. Otherwise, a negative pres

sure condition could develop within equipment room or

space.

Furnace Location Relative to Cooling Equipment—Install

cooling coU in parallel with, or on downstream side of, fur

nace to reduce potential for condensation in heat exchanger.

When a coU is installed in parallel with a furnace, deimpers

or other means used to control airflow must prevent chilled

air from entering furnace. For manual damper operation,

equip dampers with a means of preventing operation of

either unit unless deimper is in the fuU-heat or fuU-cool

position.

Manufacturer reserves the right to discontinue, or ohange at any time, specifications or designs without notice and without incurring obligations.

Book| 1 PC 101 Catalog No. 515-820 Printed in U.S.A. Form 58SX-9XA Pg 1 1-88 Replaces: 58SX-7XA

Tab l6a

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - Application Data

HEATING A COOLING58SX040-IBC(Only)Deluxe Gas-Fired Condensing FurnacesApplication DataInstallation Guidelines—ProceduresINTRODUCTIONPortions of the

Page 2 - A WARNING

Special Locations—When installing furnace in a residential garage, protect it from physical damage by vehicles. Furnaces installed in publ

Page 3

Fig. 2—Tuning Vaive LocationThe accessory vent terminal kit described below must be used in constructing the vent terminal for this im

Page 4 - K COMBUSTION AIR AND

OVERHANG12 IN. MINIMUM' 12 IN. SEPARATION , BETWEEN BOTTOM OF K COMBUSTION AIR AND - BOTTOM OF VENTMAINTAIN 12 IN. CLEARANCE' ABOVE HIGHEST

Page 5

12. Use appropriate methods to seal openings where vent and combustion-air pipes pass through roof or sidewall.Vent Terminal Kit Installati

Page 6

7. Open K-W circuit.8. Disconnect slope gage.9. Remove plastic tees and reconnect factory pressure tubes to gas valve and pressure switch.10.

Page 7 - PILOT FLAME BURNER FLAME

PILOT FLAME BURNER FLAME4. High Altitude—Input ratings apply for altitudes up to 2000 feet. Ratings for altitudes above 2000 ft must

Page 8

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obiigations.1 P

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Carrier 58SX040-IBC User Manual

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