Carrier EVERGREEN HFC-134A User Manual

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

10Table 7 — 23XRV Heat Exchanger Data*Rigging weights are for standard tubes of standard wall thickness (Turbo-B3 and Spikefin 2, 0.025-in. [0.635 mm]

11Table 8B — 23XRV Additional Data for Condenser Marine Waterboxes* *Add to heat exchanger data for total weights or volumes.NOTES:1. Weight adder sho

12MOTOR TEMPERATURECABLECONTROLPA NE LVAPORIZER HTR CONDUITOIL HEATER CONDUITOIL PUMP CONDUITOIL SUMP TEMP. CABLEOIL SUMP PRESS. CABLEOIL PRESS. CABLE

13Separate Machine Components — The design ofthe 23XRV allows for disassembly at the job site so thatindividual components may be moved through existi

149. Cut the vaporizer refrigerant return line as shown.10. Disconnect all sensors with cables that cross fromthe condenser side of the machine to the

153. Remove the nuts that secure the terminal box transitionpiece to the motor housing.4. Disconnect the motor leads from the motor terminals(Fig. 17)

16Lifting the Control Center — Care should be used to preventdamage due to dropping or jolting when moving the controlcenter. A fork truck or similar

17SEPARATE THE COMPRESSOR FROM THECONDENSERThe VFD blocks access to the compressor mounting bolts.It must be removed before the compressor can be sepa

18Table 10 — Compressor Fastener Identification1. Disconnect the oil supply line in two places (Fig. 23).Cap the oil lines and fittings.NOTE: Compress

19SEPARATE THE VAPORIZER FROM THE CON-DENSER — The VFD mounting brackets (Fig. 24) extendbeyond the outboard edge of the vaporizer. The vaporizerexten

2CONTENTSPageSAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20OIL SUPPLYLINEVAPORIZEROIL PUMPOIL FILTERVAPORIZER HOTGAS RETURNLINEOIL RECLAIMLINEOIL SUMPOIL PRESSUREREGULATOR ISOLATIONVALVEOIL PRESSUREREGULATOR

21MOTOR LEADSCONTROL CENTERTERMINAL ENCLOSURE FRAMETHERMAL INSULATORINSULATIONFRAMEASSEMBLYTERMINALBOX FRAMECOMPRESSORFOAM INSULATIONTERMINAL BOX MOUN

22Insulate Motor Terminals and Lead Wire Ends — Locateheat shrink tubing (RCD P/N LF33MM114) over powerconnections so that they are completely covered

23INSTALL ACCESSORY ISOLATION (if required) — Un-even floors or other considerations may dictate the use ofaccessory soleplates (supplied by Carrier

245. Remove jacking screws from leveling pads after grouthas hardened.INSTALL SPRING ISOLATIONSpring isolation may be purchased as an accessory fromCa

25121110987DISCHARGE ENDSUCTION END654321CONDENSERCONDENSERCOOLERCOOLERNOZZLE-IN HEAD WATERBOXESFRAME 3FRAMES 4 AND 5NOZZLE ARRANGEMENT CODES FOR ALL

26NOZZLE ARRANGEMENT CODESPAS SCOOLER WATERBOXES CONDENSER WATERBOXESIn OutArrangementCodeIn OutArrangementCode18 5A—— —5 8 B—— —279 C 10 12 R46 D 1 3

27LEVEL GAGE0' - 5 1/2"[140mm]PRESSURE GAGE3/8" MALE FLARERELIEF VALVE CONN.1/2" DIA. K.O.ELECTRICAL CONN.(PUMPOUT POWER)1' -

28RATED DRY WEIGHT AND REFRIGERANT CAPACITYENGLISH (lb)SI (kg)TANKSIZETANK OD(in.)DRYWEIGHT*(lb)R-134a MAXIMUM REFRIGERANT CAPACITY (lb)ANSI/ASHRAE 15

29COOLERCONTROL CENTERCOOLER REFRIGERANTPUMPOUT VALVECOOLER CHARGINGVALVEUSE CONDENSERCHARGINGVALVE TO ADDCHARGEDISCHARGE ISOLATIONVALVE (OPTIONAL)STO

3Identifying the Drive by Part Number — Each LiquiFlo™2.0 AC drive can be identified by its part number. See Fig. 5.This number appears on the shippi

30INSTALL VENT PIPING TO RELIEF VALVES — The23XRV chiller is factory equipped with relief valves on thecooler and condenser shells. Refer to Fig. 43 a

31Table 11 — Relief Valve LocationsNOTE: All valves relieve at 185 psi (1275 kPa). These instructions are intended for qualified electrical per-son

32Fig. 44 — Typical Field Wiring Schematica23-1585

33Fig. 44 — Typical Field Wiring Schematic (cont)a23-1586

34Fig. 44 — Typical Field Wiring Schematic (cont)

35NOTES FOR FIG. 44GENERAL1.0 Variable frequency drive (VFD) shall be designed andmanufactured in accordance with Carrier engineeringrequirements.1.1

36Fig. 45 — PIC III Control Component Layouta23-1584

37WIRING THE FIELD WIRING TERMINAL STRIPS —This section describes how to wire the field wiring terminalstrips shown in Fig. 46 and 47. The control ter

38Fig. 46 — 23XRV Controls Schematica23-1588

39Fig. 46 — 23XRV Controls Schematic (cont)a23-1589

420191817161514131211109876543212122232425262728293032313335 34363738394041504948474645514443421—Motor Terminal Cover Plate2—Variable Frequency Drive3

40DPI Communications Interface Board Status LEDsFig. 47 — Control Terminal BlocksFig. 48 — Communications Interface Board Status Lightsa23-1590a23-159

41DRAIN WIREDRAIN WIREDRAIN WIREDRAIN WIREGROUNDBLACKWHITEREDBLACKWHITEREDBLACKWHITEREDBLACKWHITERED123REDBLACKWHITEFig. 49 — CCN Communication Wiring

42TO CHILLED WATER PUMPTO CONDENSER WATER PUMP TO COOLING TOWER FANTOCOOLINGTO W ERFROMCOOLINGTO W ERFROMLOADTOLOAD354DRAINMAIN COMPRESSORMOTOR POWER

43COMPLETING THE INSTALLATIONThis section provides instructions on how to perform a finalcheck of the installation. Do not energize the VFD circuitbre

44When connecting the CCN communication bus to a systemelement, a color code system for the entire network is recom-mended to simplify installation an

45Fig. 53 — Lead/Lag Control Wiringa23-1597

46Fig. 53 — Lead/Lag Control Wiring (cont)a23-1598

47FACTORY-INSTALLEDINSULATIONFACTORY-SUPPLIED ANDINSTALLED INSULATION (IF REQUIRED)Fig. 54 — 23XRV Insulation Areaa23-1599

57642135891918171615141110121320Fig. 4 — Typical 23XRV Installation (Sensor Locations)1—Condenser Pressure2—Evaporator Pressure3—Compressor Discharge

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

643186171819112376652111516189014182102Fig. 6 — Control Center Components1—Input Inductor Assembly 12 — Fuse, Class CC, 600V, 1A (3)2—Capacitor Bank A

7CHAIN “B”(SEE NOTE #2)CHAIN “C”(SEE NOTE #2)CHAIN “D”(SEE NOTE #2) 15´-0´´ MIN. HEIGHTABOVE FLOOR“E”“F”“A”Fig. 7 — Machine Electrical Data Na

8Table 1 — Drive Assembly and Power Module Ratings*110% output current capability for one minute, 150% output current for 5 seconds.Table 2 — 23XRV Di

9Table 3 — 23XRV Dimensions (Marine Waterbox)*Assumes both cooler and condenser nozzles on same end of chiller.†1 or 3 pass length applies if cooler i