Carrier 48TCA04---A12 User Manual

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48TC
Gas Heat/Electric Cooling Packaged Rooftop
3to12.5NominalTons
Product Data
C08514
(Unit shown with optional economizer.)
This product has been designed and manufactured to
meet Energy Star® criteria for energy efficiency.
However, proper refrigerant charge and proper air flow
are critical to achieve rated capacity and efficiency.
Installation of this product should follow all
manufacturer’s refrigerant charging and air flow
instructions. Failure to confirm proper charge and
air flow may reduce energy efficiency and shorten
equipment life.
the environmentally sound refrigerant
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Summary of Contents

Page 1 - Product Data

48TCGas Heat/Electric Cooling Packaged Rooftop3to12.5NominalTonsProduct DataC08514(Unit shown with optional economizer.)This product has been designed

Page 2 - TABLE OF CONTENTS

10TABLE 5 – HEATING RATING TABLE -- LOW NOX1UNITGAS HEATLOW NOx HEAT EXCHANGERTEMP RISE(DEG F)THERMALEFFICIENCY(%)AFUE(%)INPUT / OUTPUTSTAGE 1 (MBH)IN

Page 3 - FEATURES AND BENEFITS

11TABLE 7 – MINIMUM -- MAXIMUM AIRFLOW RATINGS -- NATURAL GAS & PROPANEUNIT HEAT LEVELCOOLING HEATINGMINIMUM MAXIMUM MINIMUM MAXIMUM48TC**04LOW900

Page 4 - MODEL NUMBER NOMENCLATURE

12TABLE 8 – PHYSICAL DATA (COOLING) 3 -- 6 TONS48TC*A04 48TC*A05 48TC*A06 48TC*A07Refrigeration System#Circuits/#Comp./Type 1/1/Scroll 1/1/Scroll 1/1/

Page 5

13TABLE 9 – PHYSICAL DATA (H EATING) 3 -- 6 TONS48TC**04 48TC**05 48TC**06 48TC* *07Gas Connection#ofGasValves 1 1 1 1Nat. gas supply line press (in.

Page 6

14TABLE 10 – PHYSICAL DATA (COOLING) 7.5 -- 12.5 TONS48TC*A08 48TC*D08 48TC*A09 48TC*A12 48TC*D12 48TC*D14Refrigeration System#Circuits/#Comp./Type 1/

Page 7

15TABLE 11 – P HYSICAL DATA (HEATING) 7.5 -- 12.5 TONS48TC**08 48TC**09 48TC**12 48TC* *14Gas Connection#ofGasValves 1 1 1 1Nat. gas supply line press

Page 8

16CURBS & WEIGHTS DIMENSIONS -- CHASSIS 1C08517Fig. 1 -- Dimensions 48TC 04-- 0748TC

Page 9

17CURBS & WEIGHTS DIMENSIONS -- CHASSIS 1 (cont.)C08593Fig. 2 -- Dimensions 48TC 04-- 07C07458Fig. 3 -- Curb DimensionsGASKET(SUPPLIED WITH CURB)N

Page 10

18CURBS & WEIGHTS DIMENSIONS -- CHASSIS 2C08519Fig. 6 -- Dimensions 48TC 08-- 1248TC

Page 11

19CURBS & WEIGHTS DIMENSIONS -- CHASSIS 2 (cont.)C08520Fig. 7 -- 48TC 08 -- 12C08309Fig. 8 -- Curb DimensionsGASKET(SUPPLIED WITH CURB)NAILCOUNTER

Page 12

2TABLE OF CONTENTSPAGEFEATURES AND BENEFITS 3...MODEL NUMBER NOMENCLATURE 4...FACTORY OPTIONS AND/OR ACCESSORIES 6...ARI C

Page 13

20CURBS & WEIGHTS DIMENSIONS -- CHASSIS 3C08521Fig. 11 -- Dimensions 48TC--1448TC

Page 14

21CURBS & WEIGHTS DIMENSIONS -- CHASSIS 3 (cont.)C08522C08309Fig. 12 -- Curb DimensionsGASKET(SUPPLIED WITH CURB)NAILCOUNTER FLASHING(FIELD SUPPLI

Page 15

22APPLICATION DATAMin operating ambient temp (cooling):In mechanical cooling mode, your Carrier rooftop unit cansafely operate down to an outdoor ambi

Page 16

23Sizing a rooftopBigger isn’t necessarily better. While an a ir conditionerneeds to have enough capacity to meet the design loads, itdoesn’t need exc

Page 17 - Fig. 5 -- Serv ice Clearance

24SELECTION PROCEDURE (WITH 48TC*A07 EXAMPLE)1I. Determine cooling and heating loads.Given:Mixed air dry bulb 80_F(27_C)Mixed air wet bul b 67_F(19_C)

Page 18

25TABLE 12 – COOLING CAPACITIES 1--STAGE COOLING 3 TONS48TC*A04AMBIENT TEMPERATURE85 95 105 115EAT (db) EAT (db) EAT (db) EAT (db)75 80 85 75 80 85 75

Page 19 - Fig. 10 -- Service Clearance

26Table 12 (cont.) COOLING CAPACITIES 1--STAGE COOLING 3 TONS4 8 T C 0 4 ( 3 T O N S ) --- U N I T W I T H H U M I D I --- M I Z E R S Y S T E M I N H

Page 20

27TABLE 13 – COOLING CAPACITIES 1--STAGE COOLING 4 TONS48TC*A05AMBIENT TEMPERATURE85 95 105 115EAT (db) EAT (db) EAT (db) EAT (db)75 80 85 75 80 85 75

Page 21 - Fig. 14 -- Service Clearance

28Table 13 (cont.) COOLING CAPACITIES 1--STAGE COOLING 4 TONS4 8 T C 0 5 ( 4 T O N S ) --- U N I T W I T H H U M I D I --- M I Z E R S Y S T E M I N H

Page 22 - APPLICATION DATA

29TABLE 14 – COOLING CAPACITIES 1--STAGE COOLING 5 TONS48TC*A06AMBIENT TEMPERATURE85 95 105 115EAT (db) EAT (db) EAT (db) EAT (db)75 80 85 75 80 85 75

Page 23 - Low ambient applications

3FEATURES AND BENEFITSS Single cooling stage models are available from 3 -- 10 ton.S Two cooling sta ge models are available from 7.5 -- 12.5 ton with

Page 24

30Table 14 (cont.) COOLING CAPACITIES 1--STAGE COOLING 5 TONS5 8 T C 0 6 ( 5 T O N S ) --- U N I T W I T H H U M I D I --- M I Z E R S Y S T E M I N H

Page 25

31TABLE 15 – COOLING CAPACITIES 1--STAGE COOLING 6 TONS48TC*A07AMBIENT TEMPERATURE85 95 105 115EAT (db) EAT (db) EAT (db) EAT (db)75 80 85 75 80 85 75

Page 26

32Table 15 (cont.) COOLING CAPACITIES 1--STAGE COOLING 6 TONS4 8 T C 0 7 ( 6 T O N S ) --- U N I T W I T H H U M I D I --- M I Z E R S Y S T E M I N H

Page 27

33TABLE 16 – COOLING CAPACITIES 1--STAGE COOLING 7.5 TONS48TC*A08AMBIENT TEMPERATURE85 95 105 115EAT (db) EAT (db) EAT (db) EA (db)75 80 85 75 80 85 7

Page 28

34TABLE 17 – COOLING CAPACITIES 2--STAGE COOLING 7.5 TONS48TC*D08AMBIENT TEMPERATURE85 95 105 115EAT (db) EAT (db) EAT (db) EA (db)75 80 85 75 80 85 7

Page 29

35TABLE 18 – COOLING CAPACITIES 1--STAGE COOLING 8.5 TONS48TC*A09AMBIENT TEMPERATURE85 95 105 115EAT (db) EAT (db) EAT (db) EAT (db)75 80 85 75 80 85

Page 30

36TABLE 19 – COOLING CAPACITIES 1 --STAGE COOLING 10 TONS48TC*A12AMBIENT TEMPERATURE85 95 105 115EAT (db) EAT (db) EAT (db) EAT (db)75 80 85 75 80 85

Page 31

37TABLE 20 – COOLING CAPACITIES 2 --STAGE COOLING 10 TONS48TC*D12AMBIENT TEMPERATURE85 95 105 115EAT (db) EAT (db) EAT (db) EAT (db)75 80 85 75 80 85

Page 32

38TABLE 21 – COOLING CAPACITIES 2 --STAGE COOLING 12.5 TONS48TC*D14AMBIENT TEMPERATURE85 95 105 115EAT (db) EAT (db) EAT (db) EAT (db)75 80 85 75 80 8

Page 33

39TABLE 22 – STATIC PRESSURE ADDERS (FACTORY OPTIONS AND/OR ACCESSORIES)Economize r3 --- 6 T O N SCFM (in. wg)600 800 1000 1250 1500 1750 2000 2250 25

Page 34

4MODEL NUMBER NOMENCLATURE1234567891011121314151617184 8 T C D A 0 4 A 1 A 5 -- 0 A 0 A 0____ ____ ____Unit Heat Type48 = Cooling/Gas Heat RTU Brand /

Page 35

40FAN PERFORMANCETABLE 23 – 48TC**04 1 PHASE 3 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM BHP RPM BH

Page 36

41FAN PERFORMANCE (cont.)TABLE 25 – 48TC**04 3 PHASE 3 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM BH

Page 37

42FAN PERFORMANCE (cont.)TABLE 27 – 48TC**05 1 PHASE 4 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM BH

Page 38

43FAN PERFORMANCE (cont.)TABLE 29 – 48TC**05 3 PHASE 4 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM BH

Page 39

44FAN PERFORMANCE (cont.)TABLE 31 – 48TC**06 1 PHASE 5 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM BH

Page 40 - FAN PERFORMANCE

45FAN PERFORMANCE (cont.)TABLE 33 – 48TC**06 3 PHASE 5 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM BH

Page 41 - FAN PERFORMANCE (cont.)

46FAN PERFORMANCE (cont.)TABLE 35 – 48TC**07 3 PHASE 6 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM BH

Page 42

47FAN PERFORMANCE (cont.)TABLE 37 – 48TC**08 3 PHASE 7.5 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM

Page 43

48FAN PERFORMANCE (cont.)TABLE 39 – 48TC**09 3 PHASE 8.5 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM

Page 44

49FAN PERFORMANCE (cont.)TABLE 41 – 48TC**12 3 PHASE 10 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM B

Page 45

5TABLE 1 – FACTORY--INSTALLED OPTIONS AND FIELD--INSTALLED ACCESSORIESCATEGORY ITEMFACTORYINSTALLEDOPTIONFIELDINSTALLEDACCESSORYCabinet Thru---the---b

Page 46

50FAN PERFORMANCE (cont.)TABLE 43 – 48TC**14 3 PHASE 12.5 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM

Page 47

51FAN PERFORMANCE (cont.)TABLE 45 – PULLEY ADJUSTMENTUNITMOTOR/DRIVECOMBOMOTOR PULLEY TURNS OPEN0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0041phaseSta

Page 48

52ECONOMIZER, BAROMETRI C RELI EF AND PE PERFORMANCE050010001500200025000 0.05 0.1 0.15 0.2 0.25 0.3RETURN DUCT STATIC PRESS URE (in. wg)RELIEF FLOW (

Page 49

53ELECTRICAL INFORMATIONTABLE 46 – 48TC*A04 1--STAGE COOLING 3 TONSV --- P h --- H zVOLTAGERANGECOMP (ea) OFM (ea) IFMRLA LRA WATTS FLA TYPEMaxWATTSMa

Page 50

54ELECTRICAL INFORMATION (cont.)TABLE 49 – 48TC*A07 1--STAGE COOLING 6 TONSV --- P h --- H zVOLTAGERANGECOMP (ea) OFM (ea) IFMRLA LRA WATTS FLA TYPEMa

Page 51

55ELECTRICAL INFORMATION (cont.)TABLE 52 – 48TC*A09 1--STAGE COOLING 8.5 TONSV --- P h --- H zVOLTAGERANGECOMP (ea) OFM (ea) IFMRLA LRA WATTS FLA TYPE

Page 52 - Horizontal Power Exhaust

56ELECTRICAL INFORMATION (cont.)TABLE 55 – 48TC*D14 2--STAGE COOLING 12.5 TONSV --- P h --- H zVOLTAGERANGECOMP (Cir 1) COMP (Cir 2) OFM (ea) IFMRLA L

Page 53 - ELECTRICAL INFORMATION

57TABLE 56 – MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O.UNITNOM.V --- P h --- H zIFMTYPECOMBUSTIONFAN MOTORFLAPOWEREXHAUSTFLANO C.O. or UNPWRD C.O.N

Page 54

58TABLE 56 (cont.) MCA/M OCP DETERMINATION NO C.O. OR UNPWRD C.O.UNITNOM.V --- P h --- H zIFMTYPECOMBUSTIONFAN MOTORFLAPOWEREXHAUSTFLANO C.O. or UNPWR

Page 55

59TABLE 57 – MCA/MOCP DETERMINATION W/ PWRD C.O.UNITNOM.V --- P h --- H zIFMTYPECOMBUSTIONFAN MOTORFLAPOWEREXHAUSTFLAw/ PWRD C.O.NO P.E. w/ P.E. (pwrd

Page 56

6FACTORY OPTIONS AND/OR ACCESSORIESEconomizer (dry--bulb or enthalpy)Economizers save money. They bring in fresh, outside airfor ventilation; and prov

Page 57 - See notes on next page

60TABLE 57 (cont.) MCA/M OCP DETERMINATION W/ PWRD C.O.UNITNOM.V --- P h --- H zIFMTYPECOMBUSTIONFAN MOTORFLAPOWEREXHAUSTFLAw/ PWRD C.O.NO P.E. w/ P.E

Page 58

61TYPICAL WIRING DIAGRAMSC08518Fig. 23 -- 1-- Stage Cooling Typical Power Diagram48TC

Page 59

62TYPICAL WIRING DIAGRAMS (cont.)C08577Fig. 24 -- 2-- Stage Cooling Typical Power Diagram48TC

Page 60

63C08524Fig. 25 -- 1-- Stage Typical Wiring Diagram48TC

Page 61 - TYPICAL WIRING DIAGRAMS

64C08578Fig. 26 -- 2-- Stage Typical Wiring Diagram48TC

Page 62

65SEQUENCE OF OPERATIONGeneralThe sequence below describes the sequence of operationfor an electro--mechanical unit with and without a factoryinstalle

Page 63

66On the initial power to the EconoMi$er IV control, it willtake the damper up to 2 1/2 minutes before it begins toposition itself. After the initial

Page 64

67COMPCOND COILHUMIDI-MIZER COILEVAP COILINDOOR ENTERINGAIROUTDOOR AIRMETERINGDEVICECLOSED VALVEOPEN VALVERH1.xRH2.xCV.xa48-8173C07120Subcooling Mode

Page 65 - SEQUENCE OF OPERATION

68GUIDE SPECIFICATIONS -- 48TC**04--14Note about this specification:Carrier wrote this specification in the 2004 version of the “Masterformat” as publ

Page 66 - Normal Cooling

696. Shall accept a CO2sensor in the conditioned space, and be Demand Control Ventilation (DCV) ready.7. Shall provide the following outputs: econom i

Page 67

7The WeatherMaker 48TC--04--07 ooftop couple d with theHumidi --MiZer system is capable of operating in normaldesign cooling mode, subcooling mode, an

Page 68 - HVAC Guide Specifications

704. The heat exchanger shall be controlled by an integrated gas controll er (IGC) microprocessor. See heat exchangersection of this specification.5.

Page 69

719. Unit shall be designed in accordance with ISO 9001:2000, and shall be manufactured in a facility registered byISO 9001:2000.10. Roof curb shall b

Page 70

72b. Thru--the --base capability(1.) Standard unit shall have a thru--t he--base gas--line location using a raised, embossed portion of the unitbasepa

Page 71

735. Optional Low NOxHeat Exchanger constructiona. Low NOxreduction shall be provided to reduce nitrous oxide emissions to meet California’s Air Quali

Page 72

74b. Coating process shall ensure complete coi l enca psulation, including all exposed fin edges.c. E--coat thickne ss of 0.8 to 1.2 mil with top coa

Page 73

75c. Shall have inherent thermal overload protection with an automatic reset feature.d. Shall use a shaft--down design on 04 to 12 models and shaft--u

Page 74

76(2.) Hot gas reheat mode shall mix a portion of the hot gas from the discha rge of the com pressor with the hotliquid refrigerant leaving the conden

Page 75

7714. Roof Curbs (Vertical):a. Full perimeter roof curb with exhaust capability providing separate air streams for energy recovery from theexhaust air

Page 76

78Copyright 2009 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 04/ 09Manufacturer reserves the right to

Page 77

8TABLE 2 – ARI COOLING RATING TABLE 1--STAGE COOLINGUNITCOOLINGSTAGESNOM.CAPACITY(TONS)NETCOOLINGCAPACITY(MBH)TOTALPOWER (KW)SEER EER IPLVA04 1 3 34.6

Page 78 - Catalog No: 48TC---05PD

9TABLE 4 – HEATING RATING TABLE -- NATURAL GAS & PROPANEUnits Gas HeatAL/SS HEAT EXCHANGERTEMP RISE(DEG F)THERMALEFFICIENCY(%)AFUE(%)INPUT / OUTPU

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