Carrier 4-WAY MULTIPOISE FIXED-CAPACITY DIRECT-VENT CONDENSING GAS FURNACE 58MXA Operations Instructions

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HEATING & COOUNG
58MXA
Deluxe 4-Way Multipoise Fixed-Capacity
Direct Vent Condensing Gas Furnace
Visit www.carrier.cmn
Installation, Start-Up, and Operating Instructions
Sizes 040-140, Series 160
A93040
Condensate Trap Freeze Protection .................................. 10
Construct a Working Platform .......................................... 10
Horizontal Right (Supply-Air Discharge)
Applications ............................................................................ 11
Condensate Trap Location ..................................................
Condensate Trap Tubing ................................................... 11
Condensate Trap Field Drain Attachment ........................ 12
Pressure Switch Tubing ..................................................... 12
Condensate Trap Freeze Protection .................................. 12
Construct a Working Platform .......................................... 12
LOCATION .................................................................................. 13
General .................................................................................... 13
Furnace Location Relative to Cooling
Equipment ............................................................................... 13
Hazardous Locations ............................................................... 14
NOTE: Read the entire instruction manual before starting the
installation.
This symbol --> indicates a change since the last issue.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS ..................................................... 2
INTRODUCTION .......................................................................... 3
CODES AND STANDARDS ........................................................ 3
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ........ 3
APPLICATIONS ............................................................................ 5
General ...................................................................................... 5
Upflow Applications ................................................................. 5
Condensate Trap Location (Factory-Shipped
Orientation) .......................................................................... 5
Condensate Trap Tubing (Factory-Shipped
Orientation) .......................................................................... 6
Condensate Trap Location (Alternate Upflow
Orientation) .......................................................................... 6
Condensate Trap Tubing (Alternate Upflow
Orientation) .......................................................................... 7
Condensate Trap Field Drain Attachment .......................... 7
Pressure Switch Tubing ....................................................... 8
Upper Collector Box and Inducer Housing
(Unused) Drain Connections ............................................... 8
Condensate Trap Freeze Protection .................................... 8
Downflow Applications ............................................................ 8
Condensate Trap Location .................................................. 8
Condensate Trap Tubing ..................................................... 8
Condensate Trap Field Drain Attachment .......................... 9
Pressure Switch Tubing ....................................................... 9
Condensate Trap Freeze Protection .................................... 9
Horizontal Left (Supply-Air Discharge)
Applications .............................................................................. 9
Condensate Trap Location .................................................. 9
Condensate Trap Tubing ..................................................... 9
Condensate Trap Field Drain Attachments ...................... 10
Pressure Switch Tubing ..................................................... 10
INSTALLATION ......................................................................... 14
Leveling Legs (If Desired) ..................................................... 14
Installation in Upflow and Downflow
Applications ............................................................................ 14
Installation in Horizontal Applications .................................. 16
Air Ducts ................................................................................. 16
General Requirements ....................................................... 16
Ductwork Acoustical Treatment ....................................... 16
Supply Air Connections .................................................... 16
Return Air Connections ..................................................... 17
Filter Arrangement .................................................................. 17
Bottom Closure Panel ............................................................. 18
Gas Piping ............................................................................... 18
Electrical Connections ............................................................ 19
115 v Wiring ..................................................................... 20
24 v Wiring ....................................................................... 20
Accessories ........................................................................ 21
Direct Venting ......................................................................... 21
Removal of Existing Furnaces fi'om Common
Vent Systems ..................................................................... 23
Combustion-Air and Vent Piping ..................................... 27
Vent Extension Pipe .......................................................... 27
Concentric Vent and Combustion-Air
Termination Kit Installation .............................................. 27
Multiventing and Vent Terminations ................................ 32
Condensate Drain .................................................................... 32
General ............................................................................... 32
Application ......................................................................... 32
Condensation Drain Protection ......................................... 32
Sequence of Operation ............................................................ 32
Heating Mode .................................................................... 33
Cooling Mode .................................................................... 35
Thennidistat Mode ............................................................ 35
Continuous Blower Mode ................................................. 35
Heat Pump Mode ............................................................... 38
Component Test ................................................................. 38
START-UP PROCEDURES ........................................................ 39
General .................................................................................... 39
?" f .
Prime Condensate Trat_ V_lth V_ate1 ...................................... 39
!
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 101 Catalog No. 535-80090 Printed in U.S.A. Form 58MXA-14Sl Pg 1 3-03 Replaces: 58MXA-13Sl
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Summary of Contents

Page 1 - Sizes 040-140, Series 160

HEATING & COOUNG58MXADeluxe 4-Way Multipoise Fixed-CapacityDirect Vent Condensing Gas FurnaceVisit www.carrier.cmnInstallation, Start-Up, and Oper

Page 2 - ¥:I ["]2lli][,]'/l

PLUG --AUXILIARY "J" BOX _/ CAPIiCONDE T BOX EXTENSIONDRAIN TUBECOLLECTOR BOXEXTENSION TUBECOLLECTOR BOXDRAIN TUBE(BLUE AND WHITE STRIPED)O

Page 3 - ¥:I ['_Xlii][,]'/1

INTAKE30" MINA 12-1N MIN HORIZONTAL PIPESECTION IS RECOMMENDED WITHSHORT (5 TO 8 FT) VENT SYSTEMSTO REDUCE EXCESSIVECONDENSATE DROPLETS FROMEXITI

Page 4 - '1L

CAP ---1 /-- COLLECTOR BOX DRAIN TUBE (BLUE)\ / Fc,, OC 'oyO o OXTox x s Eo"& ERPLUG\ ,'// FOOL'EOTORBOXTOBE P'NK IZJ

Page 5 - INSTALLATION

P":_I[_o_The condensate trap MUST be installed below furnace. SeeFig. 5 for dimensions. The drain connection to condensatetrap must also be prope

Page 6 - FIELD[--/ 4

control flow of air shall be adequate to prevent chilled air fi'omentering fumace. If dampers are manually operated, they must beequipped with a

Page 7

FURNACECASINGWIDTHTable 1--Opening Dimensions (in.)APPLICATIONCUpflow Applications ! 6-5/8Downflow Applications on Non-Combustible Flooring 16-1/2Down

Page 8 - _1I"_-- CONDENSATE

Do not bend duct flanges inward as shown in Fig. 21. Thiswill affect airflow across heat exchangers and may cause limitcycling or premature heat excha

Page 9

ANGLEIRON OREQ(B)(A) ROD LOCATIONUSING DIMPLELOCATORS(SEE DIMENSIONALDWG FORLOCATIONS)3/8-1N.& WASHER (4)REQD PER RODIIIIIIII3/8-1N.RODALTERNATE S

Page 10 - CONDE T

Table 2--Filter InformationAIR FILTER LOCATED IN BLOWER COMPARTMENTFURNACE FILTER SIZE (IN.) FILTERCASINGWIDTH (IN.) Side Return Bottom Return TYPE17-

Page 11 - pipe section is recommended

Table 3--Maximum Capacity of Pipe*NOMINALIRONPIPESIZE(IN,)1/23/411-1/41-1/2INTERNALDIAMETER(IN,)0.6220.8241.0491.3801.610LENGTH OF PIPE (FT)10 20 30 4

Page 12 - 2XTTs% E /

Purge Gas Lines ... 40Adjustments ...

Page 13

... FIELD 24-V WIRING... FIELD !15-, 208/230-, 460-V WIRING-- FACTORY 24-V WIRINGFACTORY 1! 5-V WI RINGNOTE21_ #Am%m _ _ I THERMOSTATFIVEWIRE_ ILZyL

Page 14 - Fig. 17--Leveling Legs

FURNACESIZE040-08040-12060-08060-12060-16080-12080-16080-20100-t6100-20120-20140-20VOLTS--HERTZ--PHASE115-80-1115-60-1115-80-1115-60-1115-80-1115-60-1

Page 15

BLUER OFF DEEAyJL_IpER SELCCTD_M 12024wV 180HUMSEG2 SE©/PCBW4T (COM)I BFANR CON_ NUOUS FAN SELECT RELAY SPD f OL AUTO RESET INTERNAL MOTOR OVERLOADBHT

Page 16 - Fig. 21--Duct Flanges

REMOVAL OF EXISTING FURNACES FROM COMMONVENT SYSTEMS---) When an existing Category I furnace is removed or replaced, theoriginal venting system may no

Page 17 - Step 5iFilter Arrangement

TWINNING AND/ORBLOWER OFF-DELAY COMPONENT TESTTERMINAL24-V THERMOSTATTERMINALS3-AMP FUSELEDDIAGNOSTIC LIGHT115-VAC(L2)ICONNECTIONSHUMIDIFIER TERMINAL(

Page 18 - \ FILTER

VENTHORIZONTAL TO ROOF HORIZONTAL TO SIDEWALLCOMBUSTION-AIR PiPEF VENT PIPE __ _ _-_='_VERTICALTO ROOF VERTICAL TO SIDEWALLNOTE: A 12 In. minimum

Page 19 - /REOU,REOpt

Table 6--Approved Combustion-Air and Vent Pipe, Fitting and Cement MaterialsASTM SPECIFICATION(MARKED ON MATERIAL)D1527D1785D2235D2241D2466D2468D2564D

Page 20 - ._ i , , ,

COMBUSTION - AIRINTAKE HOUSINGBURNERBOXDRILLTO OPENDRAINA93035Fig. 35--Air Intake Housing Plug Fitting DrainInducer housing outlet cap must be install

Page 21 - Fig. 29--Relocating J-Box

ALTITUDE (FT)0 to 2000ALTITUDE (FT)2001 to 3000ALTITUDE (FT)3001 to 4000See notes at end of tabteTable 7--Maximum Allowable Pipe Length (ft)UNIT SIZE0

Page 22 - Fig. 30---Wiring Diagram

ALTITUDE (FT)4001 to 6000€ALTITUDE (FT)6001 to 6000¢ALTITUDE (FT)6001 to 7000¢ALTITUDE (FT)7001 to 8000¢See notes at end of tableTable 7--Maximum Allo

Page 23 - Termination Clearances

usedwheninstalledoncombustiblematerialsandwoodflooring.Specialbaseisnotrequiredwhenthisfuruaceisinstalledonmanufacturer'sCoilAssemblyPartNo.CD5or

Page 24

Table 7--Maximum Allowable Pipe Length (ft) (Continued)ALTITUDE (FT)8001 to 9000€ALTITUDE (FT)9001 to 10,000$UNIT SIZE040-08040-!2060-08060-!2060-1608

Page 25 - F VENT PIPE __ _ _-_='_

AIR AND VENT8 3/4" FOR 3" KIT6 3/4" FOR 2" KITMAINTAIN 12 IN.CLEARANCE ABOVE HIGHESTANTICIPATED SNOW LEVEL.MAXIMUM OF 24 IN. ABOVE

Page 26

// COMBUSTION-AIR(ELBOW PARALLELTO WALL)IN. SEPARATIONBOTTOM OF:'COMBUSTION AIR ANDOF VENT!2 IN.CLEARANCEABOVE HIGHESTANTICIPATED SNOWLEVEL OR GR

Page 27 - ¥:_ "E_!3;U, II_,-3

Table 8--Maximum Allowable Exposed Vent Pipe Length (It) With and Without Insulation in Winter DesignTemperature Ambient*WINTER DESIGN MAX PIPEFURNACE

Page 28 - Two-Pipe Termination Kit

COMBUSTIONAIRA93056Fig. 42--Concentric Vent and Combustion-Air RoofTermination (Dimension "A" is Touching or2-in. Maximum Separation)COMBUST

Page 29 - See notes at end of table

OPEN STAND "-7PiPE FOR /A/COR/HUMIDIFIER j[DRAINA94054Fig. 46--Example of Field Drain AttachmentCONDENSATEWIRE TIE(S)_ "_HEAT TAPE_ I_(3 WRA

Page 30

THERMIDISTAT SINGLE-STAGE SINGLE-SPEED THERMIDISTAT SINGLE-STAGE SINGLE-SPEEDFURNACE AIR CONDITIONER FURNACE HEAT PUMPN'AI_N/AHEAT STAGE 1COOL ST

Page 31

DUAL FUEL SINGLE-STAGE SINGLE-SPEED DUAL FUEL SINGLE-STAGE TWO-SPEEDTHERMOSTAT FURNACE HEAT PUMP THERMOSTAT FURNACE HEAT PUMPRVS COOLINGN/A [_HEAT/COO

Page 32 - ¥:I ["{alliiI'l/l

Notes For Figure 48-54i. Heat pump MIST have a high pressure switch for dual fuel applications.2. Refer to outdoor equipment Installation Instructions

Page 33 - Temperature Ambient*

¥.t__I_ _To Begin Component Self-Test:Blower access panel door switch opens 115-v power tocontrol. No component operation can occnr. Caution must beta

Page 34

4_GAS CONNENTRY[7II14 _#" i SIDEINLET I (TYPi i_ +b, ... _z]'1L--14"1 "_ 23 'A" TYPI SIDE INLET26 _/GrrTy

Page 35

\/_.i__A99119Fig. 56--Filling Condensate TrapStep 3--Purge Gas LinesIf not previously done, purge lines after all connections have beenmade and check

Page 36 - CONNECT'ON_I_

Table 9--Model 58MXA Orifice Size and Manifold Pressure for Correct InputFor Use with 040 through 120 Size Furnaces Only(Tabulated Data is Based on 20

Page 37 - DONNEDT,ON

o4oo4(Q.TABLE 9--Model 58MXA Orifice Size and Manifold Pressure for Correct Input (Continued)for Use With 040 Through 120 Size Furnaces Only(Tabulated

Page 38 - Notes For Figure 48-54

Table 9--Model 58MXA Orifice Size and Manifold Pressure for Correct Input (Continued)For Use with 040 through 120 Size Furnaces Only(Tabulated Data Ba

Page 39 - ¥.t__I_ _

Table 10--Model 58MXA Orifice Size and Manifold Pressure for Correct InputFor Use with 140 Size Furnaces Only(Tabulated Data Based on 23,000 Btuh per

Page 40

Table 10--Model 58MXA Orifice Size and Manifold Pressure for Correct Input (Continued)for Use With 140 Size Furnaces Only(Tabulated Data Based on 23,0

Page 41

- BURNER JORIFICEA93059Fig. 58--Orifice Holesg. Look through sight glass in burner enclosure and checkburner flame. Burner flame should be clear blue,

Page 42

EXAMPLE: (0-2000 ft altitude)Furuace input from rating plate is 100,000 Btuh.Btu heating input Btuicu ft X cu ft.hrHeating value of gas 975 Bmicu ftTi

Page 43

SUBBASETERMINALS WiTHTHERMOSTATREMOVED24-VOLTTERMINAL BLOCKEXAMPLE 5 0 AMPS ON AMMETER = 0 5 AMPS FOR THERMOSTAT SETTING/0 TURNS AROUND JAWSA80201Fig.

Page 44

CHECKLIST--INSTALLATIONLOAD CALCULATION Condensate DrainHeating Load (Btuh) Unit Level or Pitched ForwardCooling Load (Btuh)Furnace Model SelectionCOM

Page 45

___>INSTALLATION• This forced air furnace is equipped for use with naturN gas at altitudes 0 - 10,000 ft (0 - 3,050m), except 140 size furnaces are

Page 48 - /0 TURNS AROUND JAWS

Copyright 2003 CARRIER Corp. • 7310 W. Morris St ° Indianapolis, IN 46231 58mxa14siManufacturer reserves the right to discontinue, or change at any ti

Page 49

BLOWERSHELFT- FURNACE_DOORCONDENSATE \TRAP (tNSlDE) L IFIELD ii_DRAINCONNTUBE LOCATIONCONDENSATE TRAP --DRAIN TUBE LOCATIONUPFLOW APPLICATIONSi; CONDE

Page 50

DRAIN TUBE (BLUE& WHITE STRIPED)TUBE (PINK)©COLLECTOR BOXTUBE (GREEN)INDUCER HOUSING(MOLDED) DRAINTUBE (BEHINDCOLLECTOR BOXDRAIN TUBE)COLLECTOR BO

Page 51

COLLECTORDRAIN TUBE (BLUE)PLUGTUBE (GREEN)EXTENSION TUBETUBE (PINK)COLLECTORDRAIN TUBE (BLUE& WHITE STRIPED)EXTENSION TUBETRAP©INDUCER HOUSINGDRAI

Page 52 - Tab 16al 8a

b. InstallremovedclampandplugintoUPPERcollectorbox&ainrobe(bluelabel)whichwasconnectedtocondensatetrap.c.ConnectLOWERcollectorboxdrainconnectionto

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