Carrier start-up and Instruction Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 535-00057 Printed in U.S.A. Form 50R-3SI Pg 1 7-02 Replaces: 50R-1SI
Book 1 4
Ta b 5 a 5 a
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
STORAGE
PROTECTION
INSPECT UNIT
Step 3 — Unit Location. . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FIELD CONVERSION OF DISCHARGE AIR
Step 4 — Mounting the Unit . . . . . . . . . . . . . . . . . . . . . 15
HORIZONTAL UNITS
VERTICAL AND DOWNFLOW UNITS
Step 5 — Duct System . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SOUND ATTENUATION
EXISTING DUCT SYSTEM
Step 6 — Condensate Drain . . . . . . . . . . . . . . . . . . . . . 15
HORIZONTAL UNITS
VERTICAL UNITS
VENTING
Step 7 — Piping Connections . . . . . . . . . . . . . . . . . . . 16
WATER LOOP APPLICATIONS
GROUND-WATER APPLICATIONS
GROUND-LOOP APPLICATIONS
Step 8 — Electrical Wiring. . . . . . . . . . . . . . . . . . . . . . . 17
POWER CONNECTION
SUPPLY VOLTAGE
208-VOLT OPERATION
PCS BLOWER SPEED SELECTION
Step 9 — Low Voltage Wiring. . . . . . . . . . . . . . . . . . . . 28
THERMOSTAT CONNECTIONS
WATER FREEZE PROTECTION
AIR COIL FREEZE PROTECTION
ACCESSORY CONNECTIONS
WATER SOLENOID VALVES
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28,29
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .29,30
C Control Jumper Settings . . . . . . . . . . . . . . . . . . . . 29
C Control DIP Switches . . . . . . . . . . . . . . . . . . . . . . . 29
D Control Jumper Settings . . . . . . . . . . . . . . . . . . . . 29
D Control DIP Switches . . . . . . . . . . . . . . . . . . . . . . . 29
D Control Accessory Relay Configurations . . . . . 30
Water Valve (Slow Opening) . . . . . . . . . . . . . . . . . . . 30
Outside Air Damper (OAD) . . . . . . . . . . . . . . . . . . . . 30
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-33
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . 31
Unit Start-Up Cooling Mode . . . . . . . . . . . . . . . . . . . . . 31
Unit Start-Up Heating Mode . . . . . . . . . . . . . . . . . . . . . 31
Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Page
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . 33
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems . . . . . . . . . . . . . . . . 33
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33,34
Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Units with Aquazone™ Complete C Control . . . . . 33
Units with Aquazone Deluxe D Control . . . . . . . . . . 33
SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34,35
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Aquazone Deluxe D Control LED Indicators . . . . . 35
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-37
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Condensate Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . 36
Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Condensate Drain Cleaning . . . . . . . . . . . . . . . . . . . . . 36
Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 36
Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . 37
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . 37-39
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Control Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . CL-1, CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the individ-
ual instructions packaged with the kits or accessories when
installing.
IMPORTANT: Read the entire instruction manual before
starting installation.
Water Source Heat Pump Units
50RHC,RVC,RHR,RVR,RHS,RVS,RDS
TM
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1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 2 - Step 2 — Check Unit —

10Fig. 5 — 50RVC Dimensional DataNOTES:1. Condensate is 3/4-in. (19.1 mm) FPT.2. Filter bracket extending from unit 2.5-in. (6.4 cm). This bracket sho

Page 3 - Step 3 — Unit Location —

11Access PanelsL Configuration - Top View-Left ReturnR Configuration - Top View-Right ReturnROPIsometricViewL Configuration - Left Return Left View- A

Page 4

12Fig. 7 — 50RVS Dimensional DataNOTES:1. Condensate is 3/4-in. FPT and is switchable from side to front.2. Vertical unit shipped with filter bracket

Page 5

133’ ServiceAccessAir Coil SideGFDKJL43215CAPTURSAir CoilCSPFrontBackFront-ViewBSPLeft Return -Air Coil Opening(Left Side View)Condensate3 / 4” FPT Le

Page 6

14ReturnAirPowerThermostatWiringCompressorAccess Panel Balancing Valve (field installed and calibrated accessory)Field-suppliedstainless steelbraid h

Page 7 - Unit Hanger Detail

15Step 4 — Mounting the UnitHORIZONTAL UNITS (50RHC,RHR,RHS) — Horizontal unitsshould be mounted using the factory-installed hangers. Properattachment

Page 8

16VENTING — Install a vent in the condensate line of anyapplication that may allow dirt or air to collect in the line. Con-sider the following:• Alway

Page 9 - UNIT HANGER ISOLATION DETAIL

17Water Supply and Quantity — Check water supply. Watersupply should be plentiful and of good quality. See Table 4 forwater quality guidelines.In all

Page 10 - R Right Top

18Table 4 — Water Quality Guidelines*If the concentration of these corrosives exceeds the maximum allowable level, then the potential for serious corr

Page 11 - LEFT RETURN

19AquazoneThermostatPMStg 1/Stg 2See Note 9*Optional wiring.AL — Alarm Relay ContactsBM — Blower MotorBMC — Blower Motor CapacitorBR — Blower RelayCAP

Page 12

2Follow all safety codes. Wear safety glasses and workgloves. Use quenching cloth for brazing operations. Have fireextinguisher available. Read these

Page 13 - (right opposite)

20AquazoneThermostatPMAL — Alarm Relay ContactsBM — Blower MotorBMC — Blower Motor CapacitorCB — Circuit BreakerCC — Compressor ContactorCO — Sensor,

Page 14

21CONNECT THE BLUE WIRE TO:FAN MOTORMEDIUM FACTORY SETTINGH FOR HIGH SPEED FANM FOR MEDIUM SPEED FANL FOR LOW SPEED FANHMLBLUFig. 21 — 50RHC,RVC,RHR,R

Page 15 - Absorption

22Table 5 — 50RHC,RVC Electrical DataLEGEND *041 in vertical only.NOTES:1. HACR circuit breaker in U.S.A. only.2. All fuses Class RK-5.50RHC,RVCUNITSV

Page 16 - Drain Connection

23Table 6 — 50RHR,RVR Electrical DataLEGEND*Size 006 is available in 50RHR units only.50RHR,RVRUNITSVOLTS-PHASE60 HzVOLTAGEMIN/MAXCOMPRESSOR FANMOTORF

Page 17 - Step 8 — Electrical Wiring

24Table 7 — 50RHS,RVS,RDS Electrical DataLEGEND50RHS,RVS,RDSUNITSVOLTS-PHASE60 HzVOLTAGEMIN/MAXCOMPRESSOR FANMOTORFLATOTALUNITFLAMINCIRCUITAMPMAXFUSE/

Page 18

25Table 8 — 50RHC,RVC Blower PerformanceNOTES:1. Gray areas denote ESP (external static pressure) where operation is notrecommended.2. Units factory s

Page 19 - Stg 1/Stg 2

26Table 9 — 50RHR,RVR Blower PerformanceLEGEND*Size 006 available in 50RHR units only.NOTES:1. Units factory shipped on medium speed. Other speeds req

Page 20 - Thermostat

27Table 10 — 50RHS,RVS,RDS Blower PerformanceLEGEND— — Not RecommendedNOTES:1. Includes allowance for wet coil and clean factory-installed filter.2. U

Page 21

28Step 9 — Low Voltage WiringTHERMOSTAT CONNECTIONS — The thermostat shouldbe wired directly to the Aquazone™ control board. SeeFig. 19, 20, and 22.WA

Page 22

29AIR COIL — To obtain maximum performance, clean the aircoil before starting the unit. A ten percent solution of dish-washer detergent and water is r

Page 23

3STORAGE — If the equipment is not needed immediately atthe jobsite, it should be left in its shipping carton and stored in aclean, dry area of the bu

Page 24

30Table 11 — DIP Switch Block S2 — Accessory 1 Relay OptionsLEGENDNOTE: All other DIP switch combinations are invalid.Table 12 — DIP Switch Block S2 —

Page 25

31Table 14 — Operating Limits — 50RHR,RHS,RVR,RVS,RDS UnitsLEGENDNOTE: Value in heating column is dry bulb only. Any wet bulb reading isacceptable.Scr

Page 26

32Flow Regulation — Flow regulation can be accom-plished by two methods. Most water control valves have a flowadjustment built into the valve. By meas

Page 27

33Table 19 — 50RHS,RVS,RDS CoaxialWater Pressure DropAntifreeze — In areas where entering loop temperaturesdrop below 40 F or where piping will be rou

Page 28 - System Checkout —

34Enable will immediately turn on. If there is a Fan 2 demand,the Fan Enable and Fan Speed will immediately turn on.NOTE: DIP switch 5 on S1 does not

Page 29 - D Control DIP Switches —

35Retry Mode — In Retry mode, the status LED will start toflash slowly to signal that the control is trying to recover froman input fault. The control

Page 30

36Condensate Drain Pans — Check condensate drainpans for algae growth twice a year. If algae growth is apparent,consult a water treatment specialist f

Page 31 - Unit Start-Up Heating Mode

375. Read liquid line temperature on thermometer; thensubtract from saturated condensing temperature. The dif-ference equals subcooling temperature.6.

Page 32 - Flushing —

38Table 25 — TroubleshootingLEGENDRV — Reversing ValveFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONMain Power ProblemsX X Green Status LED Off Check l

Page 33

39Table 25 — Troubleshooting (cont)LEGENDRV — Reversing ValveFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONOnly Compressor RunsX X Thermostat wiring Ch

Page 34 - Test Mode —

4Table 1 — Physical Data — Aquazone™ 50RHC,RVC018-060 UnitsLEGENDPSC — Permanent Split Capacitor*RVC units only.NOTES:1. All units have grommet compre

Page 37 - Refrigerant Liquid Line Flow

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 38

CL-150RHC,RVC,RHR,RHS,RVR,RVS,RDSSTART-UP CHECKLISTCUSTOMER:___________________________ JOB NAME: _______________________________________MODEL NO.:___

Page 39

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 40

5Table 3 — Physical Data — Aquazone™ 50RHS,RVS,RDS015-070 UnitsLEGENDPSC — Permanent Split CapacitorNOTES:1. All units have spring compressor mounting

Page 41

6Fig. 1 — 50RHC Dimensional DataNOTES:1. Condensate is 3/4-in. FPT copper.2. Horizontal unit shipped with filter bracket only. This bracket should be

Page 42 - Ta b 5 a 5 a

7FrontKMBlowerOutletJLCAP=Control Access PanelCSP=Compressor Service PanelBSP=Blower Service PanelASP=Alternate Service PanelRight ReturnFrontLeftDis

Page 43 - TEMPERATURES

8FrontKMBlowerOutletMLCAP=Control Access PanelCSP=Compressor Service PanelBSP=Blower Service PanelASP=Alternate Service PanelRight ReturnFrontLeftDis

Page 44 - *97B0001N06*

9ThermostatWiringWater InWater OutBall Valve with optional integral P/T plug (typical for supply and return piping)Unit PowerDisconnectPower WiringIns

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