Carrier Condensing gas furnace Operations Instructions Page 31

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the vent or liner manufacturer’s installation instructions. Care must
be taken to prevent the exhaust gases from one appliance from
contaminating the combustion air of other gas appliances.
UNIT MAY NOT OPERATE
Failure to follow this caution may result in intermittent unit
operation.
When vent pipe is exposed to temperatures below freezing,
such as when it passes through an unheated space or when a
chimney is used as a raceway, pipe must be insulated as
shown in Table 10 with Armaflex-type insulation.
Furnace combustion air and vent pipe connections are sized for
2-in. pipe. Any pipe size change should be made outside furnace
casing in vertical pipe. The transition has to be made as close to the
furnace as reasonably possible.
COMBUSTION AIR PIPE
General
Furnace combustion-air connection must be attached as shown in
Fig. 38. Combustion-air intake housing plug may need to be
relocated in some applications.
For Non-Direct Vent (1-Pipe) system, combustion-air must termi-
nate outside of furnace casing with 1 elbow. Orient elbow so that
its opening faces down for upflow or downflow applications.
Orient elbow so that its opening faces sideways (left or right) for
horizontal left or horizontal right applications (See Fig. 35.)
Maintain a 3-in minimum clearance between the opening of the
combustion-air inlet pipe and any object.
UNIT CORROSION HAZARD
Excessive exposure to contaminated combustion air may
result in safety and performance related problems.
Combustion air must not be taken from inside structure
because inside air is frequently contaminated by halogens,
which include fluorides, chlorides, bromides, and iodides.
These elements are found in aerosols, detergents, bleaches,
cleaning solvents, salts, air fresheners, adhesives, paint, and
other household products. Locate combustion-air inlet as far
as possible from swimming pool and swimming pool pump
house.
pipe. Pick the larger of these 2 pipe diameters and use this
diameter for both combustion-air and vent pipes.
NOTE: All pipe joints must have cemented attachment of
combustion-air inlet pipe to inlet housing connection, since it may
be necessary to remove pipe for servicing.
Assembly of Combustion Air Pipe (Non-Direct Vent/1-Pipe
System ONLY)
1. Permanently install perforated disk assembly (factory-
supplied in loose parts bag) in combustion-air elbow using
RTV or by cementing, as shown in Fig. 39. For 120,000 Btuh
size units only: separate the 2 halves of perforated disk
assembly and use only the shouldered disk half.
2. Determine the length of straight portion of combustion-air
inlet pipe from Fig. 39.
3. Cut field-supplied 2-in. diameter PVC pipe to length as
determined per Fig. 39.
4. Permanently attach elbow/perforated disk assembly to straight
portion of pipe using RTV or by cementing as shown in Fig.
39.
Assembly of Combustion Air Pipe (Direct Vent-2-Pipe
System ONLY)
1. Using Table 11, determine the smallest combustion air diam-
eter permitted. Pick the larger diameter and use it for both
combustion and vent pipe.
NOTE: Do not count elbows or pipe sections in terminations or
within furnace (All elbows shown in Fig. 43 and Fig. 44 are not to
be counted).
UNIT MAY NOT OPERATE
Failure to follow this caution may result in incomplete
combusiton, flame disturbance, or flame sense lockout.
When installing combusiton air and vent system of short pipe
length, the smallest allowable pipe diameter must be used.
NOTE: A 2-in. diameter pipe must be used within furnace casing.
Make all pipe diameter transitions outside furnacec casing per Fig.
40.
2. If required per Table 11, insert perforated disk assembly
(factory-supplied in loose parts bag) in intake housing where
combustion air pipe will be connected. If half disk set is
required, install only shouldered disk half.
Attachment of Combustion Air Pipe
1. Determine location of combustion air intake pipe connection
to combustion air intake housing as shown in Fig. 38 for
application.
Fig. 38—Combustion-Air and Vent Pipe
Connections
A05092
COMBUSTION-
AIR
COMBUSTION-
AIR
AIR
FLOW
VENT
VENT
VENT
AIR
FLOW
AIR
FLOW
AIR
FLOW
UPFLOW DOWNFLOW
HORIZONTAL-LEFT DISCHARGE HORIZONTAL-RIGHT DISCHARGE
Select 1 vent pipe connection and
1 combustion-air pipe connection.
COMBUSTION
-
AIR
COMBUSTION-
AIR
COMBUSTION-
AIR
COMBUSTION-
AIR
VENT
VENT
VENT
NOTE: Select 1 vent pipe connection and
1 combustion-air pipe connection.
NOTE:
* For Non-Direct Vent (1-Pipe) system, orient elbow so that its
opening faces down.
** For Non-Direct Vent (1-Pipe) system, orient elbow so that its
opening faces sideways.
An external trap kit (see furnace product data sheet) must be use
d.
*
*
**
**
Bottom combustion-air not allowed for non-direct vent
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