Carrier INDUCED COMBUSTION FURNACES 58RAP Instruction Manual

Browse online or download Instruction Manual for Water heaters & boilers Carrier INDUCED COMBUSTION FURNACES 58RAP. Carrier INDUCED COMBUSTION FURNACES 58RAP Instruction manual User Manual

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NOTE: Read the entire instruction manual before starting the installation. More parts are shipped in kit than will be needed to complete
conversion. When installation is complete, discard excess parts.
This symbol indicates a change since the last issue.
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should
install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed
by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or
shipped with the unit and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) NFPA No. 54-1996/ANSI
Z223.1-1996. In Canada, refer to the current edition of the National Standard of Canada CAN/CGA-B149.1- and .2-M95 Natural Gas and Propane
Installation Codes (NSCNGPIC).
Wear safety glasses and work gloves. Have fire extinguisher available during start-up and adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol
. When you see this symbol on the furnace and in instructions or manuals, be
alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION, and NOTE. The words DANGER, WARNING, and CAUTION are used with
the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies
a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury
or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
WARNING: This conversion kit shall be installed by a qualified service agency in
accordance with the manufacturer’s instructions and all applicable codes and requirements
of the authority having jurisdiction. If the information in these instructions is not followed
exactly, a fire, explosion, or production of carbon monoxide may result causing property
damage, personal injury, or loss of life. The qualified service agency performing this work
assumes responsibility for the proper conversion of this furnace with this kit.
In Canada, the conversion shall be carried out in accordance with the requirements of the
provincial authorities having jurisdiction and the NSCNGPIC.
AVERTISSEMENT: Cet ensemble de conversion ne doit être installé que par le représen-
tant d’un organisme qualifié et conformément aux instructions du fabricant et à tous les
codes et exigences applicables de l’autorité compétente. Quiconque ne respecte pas à la
lettre les instructions dans le présent manuel risque de déclencher un incendie ou une
explosion entraînant des dommages matériels, des lésions corporelles ou la perte de vies
humaines. L’organisme qualifié qui effectue les travaux est responsable de la conversion
correcte de ce générateur d’air chaud à l’aide de cet ensemble.
®
CANADIAN GAS ASSOCIATION
APPROVED
R
Installation Instructions
KGANP2001ALL
Gas Conversion Kit
Natural-to-Propane for
Standing Pilot and HSI
Fixed-Speed Furnaces
Form: AG-GANP-19 Cancels: AG-GANP-17 Printed in U.S.A. 3-97 Catalog No. 63GA-NP0
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Summary of Contents

Page 1 - Installation Instructions

NOTE: Read the entire instruction manual before starting the installation. More parts are shipped in kit than will be needed to completeconversion. Wh

Page 2

PROCEDURE 3—CHECK INLET GAS PRESSURENOTE: This kit is to be used only when inlet gas pressure is between 11.0-in. wc and 13.6-in. wc.1. Remove 1/8-in.

Page 3 - OF BURNER CARRYOVER

PROCEDURE 5—SET GAS INPUT RATEThe gas input rate for propane is the same as for natural gas. See furnace rating plate for input rate. The input rate f

Page 4 - BURNER 

SECTION 3—MODELS 58MCA, 58MSA, 58MXA, 340MAV, 345MAV, 350MAV, 490AAV AND PG9MAA MULTIPOISE,HOT SURFACE IGNITION, FIXED-SPEED, CONDENSING FURNACESPROCE

Page 5

10. Refer to Fig. 17 to determine main burner orifice.Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft.In the U.

Page 6

11. Install main burner orifices. Finger-tighten orifices at least 1 full turn to prevent cross-threading, then tighten with wrench. There are enougho

Page 7 - BURNER FLAMEPILOT FLAME

4. Turn on furnace power supply.5. Turn gas supply manual shutoff valve to ON position.6. Turn furnace gas valve control switch or control knob to ON

Page 8 - 58RAV, 58ZAV, 373LAV, PG8DAA

PROCEDURE 6—APPLY LABELSNOTE: See Fig. 19 for label location.1. Fill in Conversion Responsibility Label (321201-101) and apply label to blower access

Page 9

INTRODUCTIONThis instruction covers the installation of gas conversion kit Part No. KGANP2001ALL to convert the following furnaces from natural gas us

Page 10 - NATURAL – SILVER, 10 TURNS)

SECTION 1—MODELS 58DFA, 58GFA, 58PAP, 58RAP, 373LAD, 383KAD, 394HAD, 396HAD, GA1AAD, AND GA2AADINDUCED-COMBUSTION, STANDING PILOT, FIXED-SPEED, NON-CO

Page 11 - MANIFOLD

PROCEDURE 2—INSTALL MAIN BURNER ORIFICES1. Remove burner hold-down bracket.2. Remove burners from manifold.3. Remove and discard orifices from manifol

Page 12

4. Replace regulator adjustment screw.NOTE: DO NOT reinstall regulator seal cap at this time.PROCEDURE 4—CHECK INLET GAS PRESSURENOTE: This kit is to

Page 13

In the U.S.A., the input rating for altitudes above 2000 ft must be reduced by 4 percent for each 1000 ft above sea level.In Canada, the input rating

Page 14

PROCEDURE 7—APPLY LABELSNOTE: See Fig. 1 or 2 for label location.1. Fill in Conversion Responsibility Label (321201-101) and apply to inside furnace c

Page 15

SECTION 2—MODELS 58DHC, 58PAV, 58RAV, 58SSC, 58WAV, 58YAV, 58ZAV, 373LAV, 376CAV, 383KAV, 393AAV, 395CAV,480BAV, 481BAV, GB1AAV, GB3AAV, PG8DAA, AND P

Page 16

In Canada, the input rating must be derated by 10 percent for altitudes of 2000 ft to 4500 ft above sea level.8. Install main burner orifices. Finger-

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